• Title/Summary/Keyword: Fine Spray

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Formation of SiC Particle Reinforced Al Metal Matrix Composites by Spray Forming Process(I. Microstructure) (분사성형법에 의한 SiC입자강화 알루미늄 복합재료의 제조 I. 미세조직에 대한 고찰)

  • Park, Jong-Sung;Kim, Myung-Ho;Bae, Cha-Hurn
    • Journal of Korea Foundry Society
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    • v.13 no.4
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    • pp.369-381
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    • 1993
  • Aluminum alloy(AC8A) matrix composites reinforced with SiC particles(10% in vol.) were fabricated by Centrifugal Spray Deposition(CSD) process. The microstructures were investigated in order to evaluate both the mixing mode between aluminum matrix and SiC particles, and the effect of SiC particles on the cooling behaviours of droplets during flight and preforms deposited. A non-continuum mathematical calculation was performed to explain and to quantify the evolution of microstructures in the droplets and preforms deposited. Conclusions obtained are as follows; 1. The powders produced by CSD process showed, in general, ligament type, and more than 60% of the powders produced were about 300 to 850 um in size. 2. AC8A droplets solidified during flight showed fine dendritic structure, but AC8A droplets mixed with SiC particles showed fine equiaxed grain structure, and eutectic silicon were formed to crystallize granularly between fine aluminum grains. 3. SiC particles seem to act as a nucleation sites for pro-eutectic silicon during solidification of AC8A alloy. 4. The microstructure of composite powders formed by CSD process showed particle embedded type, and resulted in dispersed type microstructure in preforms deposited. 5. The pro-eutectic silicon crystallized granularly between fine aluminum grains seem to prohibit grains from growth during spray deposition process. 6. The interfacial reactions between aluminum matrix and SiC particles were not observed from the deposit performs and the solidified droplets. 7. The continuum model seem to be useful in connecting the processing parameters with the resultant microstructures. From these results, it was concluded that the fabrication of aluminum matrix composites reinforced homogeneously with SiC particles was possible.

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Spray Flow Characteristics of Twin-fluid Water Mist Nozzle for Fire Suppression (2유체 미세 물분무 소화노즐의 분무유동 특성)

  • Kim, Bong-Hwan;Choi, Hyo-Sung;Kim, Dong-Keon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.3
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    • pp.60-66
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    • 2011
  • In the present investigation, experimental studies were conducted on the fire suppression performance of twin-fluid water mist spray which is subjected to thermal radiation in a closed space. Downward-directed water-mist sprays, interacting with an under kerosene pool fire, were investigated in a test facility. The mass mean diameter of water-mist droplets were measured by PMAS under various flow conditions. The developed twin-fluid water mit spray nozzle satisfied the criteria of NFPA 750, Class 1. The mechanism of fire suppression by fine water mist was concluded to be the cooling of the fire surface which leads to the suppression of fuel evaporation. It was proved that the automatic twin-fluid water mist spray system under lower pressures could be applied to an industrial facilities.

Photoluminescence Characteristics of Eu-doped YBO3 Phosphor Prepared by Spray Pyrolysis under Vacuum Ultraviolet (분무열분해 공정에 의해 합성된 유로피움이 도핑된 YBO3 형광체의 진공자외선 하에서의 발광 특성)

  • Koo, Hye-Young;Kang, Yun-Chan
    • Korean Journal of Materials Research
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    • v.16 no.8
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    • pp.485-489
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    • 2006
  • The preparation conditions of $YBO_3$:Eu phosphor particles having the maximum photoluminescence intensity under vacuum ultraviolet in the spray pyrolysis were optimized. The $YBO_3$:Eu phosphor particles prepared from spray solution with stoichiometric amount of boric acid had the maximum photoluminescence intensity. The $YBO_3$:Eu phosphor particles with pure phases were formed at low post-treatment temperatures because of fast reaction of yttrium and boron components without volatilization of boron component. The prepared $YBO_3$:Eu phosphor particles by spray pyrolysis had fine size, narrow size distribution and regular morphology. The photoluminescence intensity of the prepared $YBO_3$:Eu phosphor particles under vacuum ultraviolet was 103% of the commercial $(Y,Gd)BO_3$:Eu phosphor particles.

Analysis of Transient Diesel Spray with Visualization and Injection Rate Measurement (가시화와 분사율 측정을 통한 비정상 디젤분무의 분석)

  • Kang, Jin-Suk;Choi, Wook;Bae, Choong-Sik
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.5
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    • pp.12-18
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    • 2004
  • Transient natures of diesel sprays are often characterized with spray visualization, since it is a non-intrusive and straightforward technique to be applied. However, as injection pressure is increased higher than a thousand bar in a modern direct injection diesel engine, very fine temporal and spatial resolutions in the spray visualization are required while sprays become optically denser. Discussed in this paper are macroscopic and microscopic spray visualization techniques and an example of image processing process for efficient and consistent measurement of spray parameters. The injection rate measurement method based on hydraulic pulse principle was suggested as a way of estimating injection velocity for transient diesel sprays. The spray visualization and injection rate measurement techniques were applied to analyze transient diesel sprays from a common-rail injection system and found to be practically effective.

The Characteristics of Silica Powders Prepared by Spray Pyrolysis Applying Droplet Classification Apparatus (액적 분급 장치를 적용한 분무열분해 공정으로부터 합성된 실리카 분말의 특성)

  • Kang, Yun-Chan;Ju, Seo-Hee;Koo, Hye-Young;Kang, Hee-Sang;Park, Seung-Bin
    • Korean Journal of Materials Research
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    • v.16 no.10
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    • pp.633-638
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    • 2006
  • Silica powders with spherical shape and narrow size distribution were prepared by large-scale ultrasonic spray pyrolysis applying the droplet classification apparatus. On the other hand, silica powders prepared by large-scale ultrasonic spray pyrolysis without droplet classification apparatus had broad size distribution. Droplet classification apparatus used in this paper applied the principles of cyclone and dispersion plate with small holes. The droplets formed from the ultrasonic spray generator applying the droplet classification apparatus had narrow size distribution. The droplets with fine and large sizes were eliminated by droplet classification apparatus. The optimum flow rate of the carrier gas and diameter of the hole of the dispersion plate were studied to reduce the size distribution of the silica powders prepared by large-scale ultrasonic spray pyrolysis. The size distribution of the silica powders prepared by large-scale ultrasonic spray pyrolysis at the optimum preparation conditions was 0.76.

Photoluminescence Characteristics of Fine-sized Gd2O3:Eu Phosphor Powders Prepared by Spray Pyrolysis (분무열분해 공정에 의해 합성된 미세 Gd2O3:Eu 형광체의 발광 특성)

  • Jung, Dae Soo;Koo, Hye Young;Lee, Sang Ho;Kang, Yun Chan
    • Korean Chemical Engineering Research
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    • v.46 no.6
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    • pp.1075-1080
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    • 2008
  • Fine-sized $Gd_2O_3:Eu$ phosphor powders were prepared by post-treatment of the precursor powders with hollow shape obtained by spray pyrolysis from the spray solution with citric acid and flux material. Citric acid enabled the synthesis of fine-sized phosphor powders after post-treatment by increasing the hollowness of the precursor powders. The phosphor powders prepared from the spray solution without citric acid had several microns size. Flux materials increased the mean sizes of the phosphor powders. However, flux materials improved the photoluminescence intensities of the phosphor powders under ultraviolet. $Li_2CO_3$ as the flux material was appropriate to prepare the fine-sized $Gd_2O_3:Eu$ phosphor powders with high photoluminescence intensity. The phosphor powders below 3 wt% $Li_2CO_3$ of phosphor had submicron sizes after post-treatment temperatures of $1,050^{\circ}C$ and $1,150^{\circ}C$. The photoluminescence intensity of the phosphor powders post-treated at $1,150^{\circ}C$ was 124% of that of the phosphor powders post-treated at $1,050^{\circ}C$.

A Study on the Creation of Porosity in Al Alloy(AA2014) Large Rod Preforms by Spray Forming (분무성형법에 의한 Al 합금(AA2014) 대형봉상성형체 제조시 기공발생에 관한 연구)

  • Shin, Don-Soo;Yoon, Eui-Park
    • Journal of Korea Foundry Society
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    • v.17 no.5
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    • pp.494-501
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    • 1997
  • In order to manufacture large rod preforms of 2014 Al alloy with a good mechanical property by spray forming method, it was spray-formed at a droplet temperature of $715^{\circ}C$, a droplet flight distance of 400mm, and a spraying angle of $35^{\circ}$. The rod preforms were extruded at $397^{\circ}C$ with the die temperature of $420^{\circ}C$ under the hot extrusion ratio 21:1 and T6 heat treatment was performed. The 2014 Al alloys cast by hot top process were also extruded and heat-treated at the same condition as a reference material. Microstructural observation and tensile test were carried out to investigate the effects of extrusion on microstructure and mechanical property of spray-formed Al alloy. Spray-formed Al alloys had many porosities due to inappropriate process conditions such as long droplet flight distance and low droplet temperature but have fine equiaxed grain. These porosities were reduced with decreasing in grain size by hot extrusion. Ultimate tensile strength and yield strength of spray formed-extruded 2014 Al alloy were inferior to those of the normal cast-extruded 2014 Al alloy, but elongations were superior. The control of porosity was important to get spray formed preform with a good mechanical property.

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The Synthesis of (Y,Gd)$BO_3:Eu^{3+}$Phosphor by Ultrasonic Spray and Their Photoluminance Properties (초음파 분무에 의한 (Y,Gd)$BO_3:Eu^{3+}$ 형광체의 제조와 이의 발광 특성)

  • 김대수;김성우;이임렬
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 1999.11a
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    • pp.107-110
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    • 1999
  • The ultrasonic spray method was employed to make (Y,Gd)BO$_3$:Eu Phosphor, and its optical properties under 147nm VUV and 254 nm UV excitations were characterized and then compared with that produced by the solid-state reaction. The mixed solution of acetate hydrates of Y, Gd, Eu and boric acid diluted in water or methanol was used as the precursor fur the spray. It was found that (Y,Gd)BO$_3$:Eu phosphor made by this ultrasonic spray had a spherical shape and fine particle size of 1${\mu}{\textrm}{m}$. The crystalline structure for the as-sprayed phosphor was amorphous, but it converted into the same polycrystalline phase of solid state reaction after post heat treatment at 110$0^{\circ}C$ for 2hr. The emitting intensity under VUV and UV excitations for the spray-formed (Y,Gd)BO$_3$:Eu phosphor, however, was inferior to the later one. The excitation spectra were also studied and compared under VUV and UV excitations to explain the change of emitting intensity with Gd substitution in (Y$_{1-x}$ Gd$_{x}$)BO$_3$:Eu Phosphors made by spray and solid state reaction.on.

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Analysis on Occurrence of the Scum in Water Treatment Plants and Its Removal by Water Spray Method (정수장(淨水場) Scum의 발생(發生) 원인분석(原因分析)과 살수에 의한 물리적(物理的) 제거효과(除去效果))

  • Yoon, Jae Heung;Choi, Gye Woon
    • Journal of Korean Society of Water and Wastewater
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    • v.8 no.3
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    • pp.26-33
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    • 1994
  • To slove the problems by the scum, which causes operational and water quality problems in water treatment plants, several researches were conducted based on the site investigations on twelve large water treatment plants, biological and chemical analysis of scum, analyzing raw water quality data. Two types of scum, which are from scum and floe scum, can be classified based on the analysis and site investigations. The major parameter generating floe scum was indicated as fine bubbles dissolved in the water. The fine bubbles dissolved in the water can be generated by over-saturated air in the water, adding aluminum surface as the coagulant, conducting the break point pre-chlorination and so on. The water spray method, which is one of the physical treatment methods for removing scum, was selected for conducting experiments on the removal efficiency in the flocculation basin of the real water treatment plant. The water spray method was successfully applied for removing scum with the advantages of using spiral nozzles in case of using the raw water rather than the cleaned water.

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Effects of the Characteristics of Precursor Powders and AlF3 Flux on the Properties of Blue-Emitting BAM:Eu Phosphor Powders (전구체의 특성 및 AlF3 융제가 청색 발광의 BAM:Eu 형광체의 특성에 미치는 영향)

  • Cho, Jung-Sang;Lee, Sang-Ho;Kang, Yun-Chan
    • Korean Journal of Materials Research
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    • v.18 no.3
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    • pp.137-142
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    • 2008
  • Blue-emitting BAM:Eu phosphor powders were formed by post-treatment of precursor powders with hollow or dense morphologies. The morphologies of the precursor powders obtained by spray pyrolysis were controlled by changing the preparation conditions and by changing the type of spray solution. The effects of the morphologies of the precursor powders on the characteristics of the BAM : Eu phosphor powders reacted with $AlF_3$ flux were investigated. Precursor powders with a spherical shape and a hollow morphology produced BAM : Eu phosphor powders with a plate-like morphology, a fine size and a narrow size distribution. On the other hand, precursor powders with a spherical shape and dense morphology produced BAM : Eu phosphor powders with a plate-like morphology and a large size. $AlF_3$ flux improved the photoluminescence intensities of the BAM : Eu phosphor powders. The photoluminescence intensity of the fine-sized BAM : Eu phosphor powders with a plate-like morphology was 90% of the commercial product under vacuum ultraviolet conditions.