• Title/Summary/Keyword: Fine Powder

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Thermal Plasma Process for Producing Ultra-fine Powders (초미립 분말의 제조를 위한 열플라즈마 공정)

  • Oh, Seung-Min;Park, Dong-Wha
    • Applied Chemistry for Engineering
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    • v.16 no.3
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    • pp.305-311
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    • 2005
  • The thermal plasma process has excellent characteristics such as high temperature, high chemical activity and rapid quench, and has been applied to various fields. In this review, we briefly describe the characteristics for the process and the system components for producing ultra-fine powders including metal, ceramic, and composites. The key technology for the process will be discussed. We aimed to demonstrate the feasibility of the process for producing high quality ultra-fine powders using thermal plasma.

Methane gas sensing effect of SnO$_{2}$ fine particle mixed with inhibitor to crystal growth (결정성장 억제재를 첨가한 SnO$_{2}$ 미세입자의 메탄가스 감지효과)

  • 홍영호;강봉휘;이덕동
    • Electrical & Electronic Materials
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    • v.9 no.1
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    • pp.38-43
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    • 1996
  • A coprecipitation method was used for preparing Ca and Pt doped $SnO_2$ fine powder. Components of the powder were investigated by XPS and SIMS. Crystallite size and specific surface area were investigated by TEM, XRD, and BET analysis. $SnO_2$(Ca)/Pt based thick film devices were prepared by a screen printing technique for methane gas detection. Then sensing characteristics of the devices were investigated. As Ca and Pt added, the crystal growth of $SnO_2$ was suppressed during calcining and sintering, and the sensitivity of $SnO_2$(Ca)/Pt thick film to methane gas was enhanced. For the Pt doped $SnO_2$ fine particle, the thick film device shows sensitivity of about 83% to 2000 ppm methane gas at an operating temperature of >$400^{\circ}C$.

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Strength and Absorption Properties of Cement Mortar Produced with Various Content of Sludge Powder at Mines (석산에서 발생하는 슬러지 미립분의 혼입률 변화에 따른 시멘트 모르타르의 강도 및 흡수 특성)

  • 한천구;신병철;김기철;이상태
    • Journal of the Korea Concrete Institute
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    • v.13 no.6
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    • pp.561-567
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    • 2001
  • It is reported that a lot of sludge powder is produced during the process of manufacturing crushed fine aggregate in mines. However, there is a limitation on the its use that most of them are disposed and wasted, which cause environmental pollution. Therefore, in this paper, tests are carried out in order to recycle sludge powder as filler for cement mortar products. Kinds of aggregates and mix proportion of mortar are varied under various contents of sludge powder. According to test results, it is found that cement mortar products using sludge powder as substitution of fine aggregate about 10% have better qualities than those without sludge powder.

A Study of Sliding Friction and Wear Properties for PTFE Layer coated on Steel (철강재료위 coating된 PTFE 막층의 미끄럼 마찰마모특성 연구)

  • Lee, Han-Young
    • Tribology and Lubricants
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    • v.24 no.2
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    • pp.96-103
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    • 2008
  • PTFE is generally utilized as the form of composites with adding various fillers. The purpose of this paper lies on clarifying the friction and wear properties of the PTFE coating layer on steel. Especially, the effects of PTFE powder size for coating and surface roughness of the counter material on the properties are investigated. Sliding friction and wear tests are conducted at several sliding speeds by employing two types of PTFE coating layer using different powder sizes. One type of coating layer is composed of uniform fine powder, whereas the other type is made up of mixture powder of different sizes. As results, it is found that PTFE coating layer are effective to improve the wear resistance and to reduce the friction coefficient. It is clear that PTFE coating layers are abrasively removed by asperities of the counter material during sliding contact. However, PTFE coating layer with uniform fine powder shows somewhat better wear resistance than that with mixture powder of different sizes in low sliding speed region. It can be seen that the wear of the coating layer are drastically reduced because wear fragment from counter material are transferred to the coating layer. On the other hand, friction coefficient is shown not to be directly related with PTFE powder size in coating layer.

Synthesis of the Ultrafine $BaTiO_3$ power by hydrothermal Process

  • Bae, Dong-Sik;Han, Kyong-Sop;Park, Sang-Heul
    • Proceedings of the Korea Association of Crystal Growth Conference
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    • 1997.10a
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    • pp.87-89
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    • 1997
  • The BaTiO$_3$ fine powder was prepared by hydrthermal method using titanium tetrahydoxide (Ti(OH)$_4$) and barium dihydroxide (Ba(OH)$_2$.8$H_2O$) as raw materials. The fine powder was obtained at temperatures as low as 160 to 185$^{\circ}C$. The properties of the BaTiO$_3$ powder were studied as a function of various parameters (reaction temperature, reaction time, Ba/Ti=ratio, etc). The average particle size of the BaTiO$_3$ increased with increasing reaction temperature. After hydrothermal treatment at 17$0^{\circ}C$ for 8 h, the average particle size of the BaTiO$_3$ powder was about 30 nm and the particle size distribution was narrow.

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Synthesis and Characterization of $TiO_2$ Ultrafine Powder by Chemical Vapor Deposition (화학 증착법에 의한 $TiO_2$ 초미분의 제조 및 입자 특성에 관한 연구)

  • 염선민;이성호;김광호
    • Journal of the Korean Ceramic Society
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    • v.32 no.1
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    • pp.37-44
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    • 1995
  • TiO2 fine powders were synthesized using oxygenolysis and hydrolysis reaction of TiCl4 vapor in gas phase. The TiO2 powder synthesized showed morphological differences depending on reaction system as follows: TiCl4-O2 reaction system produced the monosized particles having polyhedral shape with well-defined crystal planes and the particles did not agglomerate into secondary particles. TiCl4-H2O reaction system, whereas, produced the spherical secondary particles which consisted of fine primary particles. Other powder characteristics such as particle size, impurity content and rutile content are also reported in this study.

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Production of Ag- Ni fine powder by coprecipitation (공침법을 이용한 Ag-Ni 초미분 제조)

  • Kim, Bong-Seo;Woo, Byung-Chul;Byun, Woo-Bong;Lee, Hee-Woong
    • Proceedings of the KIEE Conference
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    • 1994.07b
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    • pp.1342-1344
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    • 1994
  • Silver-Nickel alloy has been used as a electrical contact material for low voltage, low current. Since the solubility between Ag and Ni is very low, it is difficult to produce Ag-Ni alloy by using conventional melting method and disperse Ni powder homogeneously in Ag matrix. In this study we have been produced fine Ag-Ni alloy powder by using coprecipitation method. Firstly, we have produced silver-nickel nitrate solution by dissolving the Ag and Ni ingot in nitric acid solution and then, coprecipitate (Ag, Ni)carbonate dropping Ag-Ni nitrate solution to sodium carbonate solution. (Ag, Ni) carbonate is heat-treated in $H_2$ atmosphere, $400^{\circ}C$ and it has been analysed by TGA, SEM, XRD, ICP. It is represented Silver-Nickel alloy powder in the particle range of $0.1{\sim}0.5{\mu}m$.

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Effect of LiF and BaF2 Addition on Synthesis of AlN Powder (AlN 분말합성에 있어서 LiF와 BaF$_2$ 첨가효과)

  • 최병현;이창송;신태수;이종민
    • Journal of the Korean Ceramic Society
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    • v.28 no.8
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    • pp.647-653
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    • 1991
  • In order to synthesize fine AlN powder by the direct nitridation of Aluminum metal power added LiF and BaF2 as additives was heated at 150$0^{\circ}C$ for 3 hrs. in nitrogen gas with flow rate of 20 mι/sec. Additives are promoted the nitridation by prevented the aggromerate of powders when 3% LiF and 2% BaF2 were added to Al metal powder. Rate of nitridation was about 100% and average size of AlN powders were very fine such as 0.3 ${\mu}{\textrm}{m}$. Specific surface area of synthesized AlN powder was 3.95$m^2$/g and also O2 and N2 contents were 2.595% and 33.25%, respectively.

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Some Physical Properties of Regeneration Cemented Carbide Using Recycling WC Fine Powder by Tin Impregnation Method

  • Nakamura, Mitsuru;Lee, Sang-Hak;Kim, Ha-Young
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.661-662
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    • 2006
  • Development of recycling method at cemented carbide scraps was researched. Some properties of recycled cemented carbides were investigated. Recycled WC fine powder suffered the surface oxidation. Therefore it was necessary to be done by reduction treatment at 1073K-3.6ks under hydrogen atmosphere. When sintering condition at 1673K-3.6ks was treated under vacuum condition, it gained the deflective strength of about 90%, and gained hardness and sintering density about same value compared with commercial alloys. As a result, it was able to recycle only by 7 processes.

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Compaction of Ultra-fine WC Powder by High-Speed Centrifugal Compaction Process

  • Suzuki, Hiroyuki Y.;Kadono, Yuichi;Kuroki, Hidenori
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.24-25
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    • 2006
  • High-Speed Centrifugal Compaction Process is one of slip-using compacting method originally developed for processing of oxide ceramics. In this study, we apply the HCP to ultra-fine (0.1 micron) WC powder. Organic liquid of heptane was chosen as dispersing media to avoid possible oxidation of WC. The mixing apparatus was a key to obtain dense compacts. Only the slips mixed by high energy planetary ball mill were packed up to 55% by the HCP, and sintered to almost full density at 1673 K without any sintering aids. This sintered compact marked Vickers hardness of Hv 2750 at maximum.

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