• Title/Summary/Keyword: Film Cooling

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Water film covering characteristic on horizontal fuel rod under impinging cooling condition

  • Penghui Zhang;Bowei Wang;Ronghua Chen;G.H. Su;Wenxi Tian;Suizheng Qiu
    • Nuclear Engineering and Technology
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    • v.54 no.11
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    • pp.4329-4337
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    • 2022
  • Jet impinging device is designed for decay heat removal on horizontal fuel rods in a low temperature heating reactor. An experimental system with a fuel rod simulator is established and experiments are performed to evaluate water film covering capacity, within 0.0287-0.0444 kg/ms mass flow rate, 0-164.1 kW/m2 heating flux and 13.8-91.4℃ feeding water temperature. An effective method to obtain the film coverage rate by infrared equipment is proposed. Water film flowing patterns are recoded and the film coverage rates at different circumference angles are measured. It is found the film coverage rate decreases with heating flux during single-phase convection, while increases after onset of nucleate boiling. Besides, film coverage rate is found affected by Marangoni effect and film accelerating effect, and surface wetting is significantly facilitated by bubble behavior. Based on the observed phenomenon and physical mechanism, dry-out depth and initial dry-out rate are proposed to evaluate film covering potential on a heating surface. A model to predict film coverage rate is proposed based on the data. The findings would have reliable guide and important implications for further evaluation and design of decay heat removal system of new reactors, and could be helpful for passive containment cooling research.

Mist Cooling of High-Temperature Cylinder Surface (고온 실린더의 미스트 냉각)

  • Kim, Mu-Hwan;Lee, Su-Gwan;Park, Ji-Man;Lee, Pil-Jong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.26 no.3
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    • pp.448-457
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    • 2002
  • Heat treatment such as quenching of a high-temperature cylinder is being used on steel to produce high strength levels. Especially, the mist cooling with the high and uniform surface heat flux rate s expected to contribute for better products. The experimental mist cooling curve is produced for better understanding, and two distinct heat transfer regions are recognized from the cooling curve produced. It is shown that the liquid film evaporation dominated region follows the film boiling-dominated region as decreasing the temperature of test cylinder by mist flow. Based on the intuitive view from some previous investigations, a simplified model with some assumptions is introduced to explain the mist cooling curve, and it is shown that the estimation agrees well with our experimental data. In the meanwhile, it is known that the wetting temperature, at which surface heat flux rate is a maximum, increases with mass flow rate ratio of water to air ($\varkappa$ < 10). However, based on our experimental data, it is explained that there exists a critical mass flow rate ratio, at which the wetting temperature is maximum, in the range of 3 < $\varkappa$ < 130. Also, it is described that despite of the same value of $\varkappa$, the wetting temperature may increase with mist velocity.

Numerical Analysis of Heat Transfer Characteristics of Ribbed Channels with Different Film Cooling Hole Position (필름 냉각을 위한 리브드 채널의 홀 위치에 따른 열전달 특성 수치 해석)

  • Park, Jee Min;Moon, Joo Hyun;Lee, Hyung Ju;Lee, Seong Hyuk
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.9
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    • pp.69-76
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    • 2018
  • The present study analyzed the effect of film hole position of 45 degree ribbed cooling channel on film cooling performance of gas turbine blades. We also investigated the influence of the ribs under the fixed blowing ratio. Three-dimensional numerical model was constructed and extensive simulation was conducted using the commercial code (Fluent ver. 17.0) under steady-state condition. Base on the simulation results, We investigated the cooling effectiveness, flow velocity, streamline, and pressure coefficient. Moreover, We analyzed the effect of cooling hole position on ejection of the secondary flow caused by the rib structure. From the results, It was found that internal flow of the cooling channel forms a vortex pair in the counterclockwise from the top side, and clockwise from the bottom side. For the channels with ribs, the vortex flow generated by the ribs caused a higher pressure difference near the hole outlet, resulting in at least 12% higher cooling effectiveness than the channel without ribs. Additionally, when the hole is located on the left side of the ribbed channel (Rib-Left), it can be found that the secondary flow generated by the ribs hits against wall surface near the hole to form a flow in the direction of the hole inclination angle. Therefore, It is considered that the region where the cooling gas discharged to the blade surface stays in the main flow boundary layer is wider than the other cases. In this case, The largest pressure coefficient difference was observed near the outlet of the hole, and as a result, the discharge of the cooling gas was accelerated and the cooling efficiency was slightly increased.

An Experimental Study on the Effects of Porous Layer Treatment on Evaporative Cooling of an Inclined Surface (다공물질 표면처리가 경사판의 증발냉각에 미치는 영향에 관한 실험적 연구)

  • Lee Dae Young;Lee Jae Wan;Kang Byung Ha
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.17 no.1
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    • pp.25-32
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    • 2005
  • Falling film heat transfer has been widely used in many applications in which heat and mass transfer occur simultaneously, such as evaporative coolers, cooling towers, absorption chillers, etc. In such cases, it is desirable that the falling film spreads widely on the surface forming thin liquid film to enlarge contact surface and to reduce the thermal resistance across the film and/or the flow resistance to the vapor stream over the film. In this work, the surface is treated to have thin porous layer on the surface. With this treatment, the liquid can be spread widely on the surface by the capillary force resulting from the porous structure. In addition to this, the liquid can be held within the porous structure to improve surface wettedness regardless of the surface inclination. The experiment on the evaporative cooling of an inclined surface has been conducted to verify the effectiveness of the surface treatment. It is measured that the evaporative heat transfer increases about $50\%$ by the porous layer treatment as compared with that from orignal bare surfaces.

Mathematical modeling and numerical simulation studies for falling film type absorber in ammonia absorption heat pump (암모니아 흡수식 열펌프의 Falling Film Type 흡수기에 대한 수학적 모델링 및 수치모사에 관한 연구)

  • Lee, Chan Ho;Kim, Sung Hyun;Hyun, Jae Chun
    • Clean Technology
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    • v.7 no.2
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    • pp.151-159
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    • 2001
  • Mathematical modeling and numerical simulation studies have been conducted for a falling film type absorber of the ammonia absorption heat pump. A rigorous absorber model has been developed by considering temperature effects on physical properties and its predictability proved far superior to that of existing models, which has been confirmed by the experimental data. Using the developed model, effects of cooling water condition - temperature and flow rate - on the efficiency of absorber has been examined. As the result of simulation, the efficiency of absorber has increased as the cooling water temperature has decreased and flow rate has increased.

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The Evaluation of Cooling Load by The Window Film Insulation in College Building (대학 건물에 적용한 열 차단 필름이 냉방부하에 미치는 영향 평가)

  • Kim, Seok-Hyun;Kang, Su-Hyun;Yu, Si-Wan;Cho, Young-Hum
    • 한국태양에너지학회:학술대회논문집
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    • 2012.03a
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    • pp.549-552
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    • 2012
  • Recently the world is trying to reduce carbon emissions for global warming. Reducing use of fossil fuels can decrease carbon emission. In this reason the construction field has tried to reduce the use of fossil fuels relating to heating and cooling of buildings. An energy loss through the window system is about 10 to 30 percent of energy consumption of the whole building. The use of window film insulation is increasing to control the heat loss at the windows. The window film insulation absorbs solar radiation and makes the surface temperature of windows high. In this study, window surface temperature is measured, and an impact on indoor air is identified after attaching window film insulation. Finally, we found that cooling load decreases through simulation.

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A Study on Cooling of Hot Steel Surface by Water-Air Mixed Spray(I) -The Effect of Air Mass Flux on Film Boiling Heat Transfer- (물-공기 혼합분무에 의한 고온 강판 냉각에 대한 연구 (I) -막비등 열전달에 대한 공기질량유속의 영향-)

  • Lee, Pil-Jong;Jin, Sung-Tae;Lee, Sung-Hong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.28 no.3
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    • pp.247-255
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    • 2004
  • The cooling characteristic of water-air mixed spray for high water mass flux is not well defined, compared to that of highly pressurized spray. A series of research program was planned to develop the boiling correlation for whole temperature range in case of water-air mixed spray with high water mass flux. The cooling experiments of hot steel surface with initial temperature of 820$^{\circ}C$ were conducted in unsteady state with relatively high water mass flux. A computer program was developed to calculate the heat flux inversely from measured data by three inserted thermocouples. Finally the effects of water and air mass flux on the averaged film boiling heat flux and wetting temperature were studied. In this 1st report, it is found that the boiling curve was similar to that of highly pressurized spray and the decreased slope of heat flux in film boiling region with respect to surface temperature became steep by increasing air mass flux. Also it is shown that, by increasing air mass flux, the averaged heat flux in film boiling region was increased, and then saturated and the wetting temperature was increased, and then decreased. Finally when the heat flux in film boiling region is compared with that of highly pressurized spray, it is known that the cooling is improved by introducing air up to 60%.

Optimum Design of a Liquid Film Thickness Measurement Device Using Electric Conductance for Impingement Liquid Film (충돌 액막 분석을 위한 전기전도 액막 두께 측정장치 최적설계)

  • Lee, Hyeongwon;Lee, Hyunchang;Kim, Taesung;Ahn, Kyubok;Yoon, Youngbin
    • Journal of Sensor Science and Technology
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    • v.27 no.6
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    • pp.386-391
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    • 2018
  • To analyze the film cooling in a liquid rocket engine, it is necessary to understand the characteristics of the wall-impingement liquid film. We designed an optimal two-dimensional device for measuring the thickness of the liquid film thickness. This device quantitatively measures the liquid-film thickness distribution. In previous liquid-film thickness measuring devices, the liquid film was formed over the entire area of the sensor. However, its formation depended on injection conditions. To compensate for this, optimal resistors are selected. Additionally, saturation variations with partial saturation are analyzed. Furthermore, calibration using the enhanced plate method is conducted with improvements in spatial resolution. The device designed here can be used to analyze the properties of an impingement liquid film with a slit injector. This study can be used for film-cooling analysis in liquid rocket engines.

A Numerical Study on the Film-Cooling Characteristics of Gas Turbine Blade using CO2 (이산화탄소를 이용한 가스터빈 블레이드 막냉각 특성 연구)

  • Kim, Sang-Gwon;Lee, Jong-Chul;Kim, Youn-Jea
    • The KSFM Journal of Fluid Machinery
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    • v.15 no.2
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    • pp.41-44
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    • 2012
  • In order to cool the turbine blade under high temperature operating conditions, the film-cooling method is generally applied. In this study, $CO_2$ was used as working fluid and it helped the operating system to prevent the loss of compressed air. The trapezoidal diffuser shape was adopted at the cross section of hole and the characteristics of heat flow with various working fluids were numerically studied. In particular, the different mixture ratios of $CO_2$, such as various density ratios of 0.2, 0.8, and 1.0, respectively, were considered. Numerical results are graphically depicted with various conditions.

The Natural Cooling Effects of Pre-heated Substrate during RF Magnetron Sputter Deposition of ZnO (ZnO 박막의 RF 마그네트론 스퍼터 증착 중 미리 가열된 기판의 자연냉각 효과)

  • Park, Sung-Hyun;Lee, Neung-Hun
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.56 no.5
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    • pp.905-909
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    • 2007
  • Crystalline and micro-structural characteristics of ZnO thin films which were deposited on p-Si(100) with cooling naturally down of pre-heated substrate during RF magnetron sputter deposition, were investigated by XRD and SEM in this paper. The film which was prepared on the substrate which was pre-heated to $400^{\circ}C$ before deposition and then cooled naturally down during deposition, showed the most outstanding c-axis preferred orientation. The ZnO thin film having the best crystalline result were applied to SMR type FBAR device and resonance properties of the device were investigated by network analyzer. It showed that resonance frequency was 2.05 GHz, return loss was -30.64 dB, quality factor was 3169 and electromechanical coupling factor was 0.4 %. This deposition method would be very useful for application of surface acoustic wave filter or film bulk acoustic wave resonator.