• Title/Summary/Keyword: Filling phase

Search Result 166, Processing Time 0.025 seconds

Modeling of the filling process during resin injection/compression molding

  • Chang, Chih-Yuan
    • Advanced Composite Materials
    • /
    • v.16 no.3
    • /
    • pp.207-221
    • /
    • 2007
  • The filling process of resin injection/compression molding (I/CM) can be divided into injection and compression phases. During the resin injection the mold is kept only partially closed and thus a gap is present between the reinforcements and the upper mold. The gap results in preferential flow path. After the gap is filled with the resin, the compression action initiates and forces the resin to penetrate into the fiber preform. In the present study, the resin flow in the gap is simplified by using the Stokes approximation, while Darcy's law is used to calculate the flow field in the fiber mats. Results show that most of the injected resins enter into the gap during the injection phase. The resin injection time is extremely short so the duration of the filling process is determined by the final closing action of the mold cavity. Compared with resin transfer molding (RTM), I/CM process can reduce the mold filling time or injection pressure significantly.

Analysis of Three Dimensional Mold-Filling Process in Injection Molding (사출성형의 3차원 충전공정 해석)

  • Choi K. I.;Koo B. H.;Cha B. S.;Park H. P.;Rhee B. O.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 2005.10a
    • /
    • pp.269-272
    • /
    • 2005
  • For the three decades, the mold-filling of injection molding process was modeled as Hele-Shaw model. However, this model can not consider the 3D effect. In this paper, numerical simulations of three dimensional mold-filling during the filling phase were performed. The governing equations were discretized by segregated finite element method, which used equal order interpolation for pressure and velocity fields. The iterative linear equation solver (JCG, SOR) was employed for the solution of the momentum and pressure equations. Volume of Fluid (VOF) was employed for the melt front advancement. To check the validity of the numerical results, the results were compared with the experimental ones. The agreements between the experiment and the numerical results were found to be satisfactory.

  • PDF

Thermoelectric Properties of P-type (Ce1-zYbz)0.8Fe4-xCoxSb12 Skutterudites

  • Choi, Deok-Yeong;Cha, Ye-Eun;Kim, Il-Ho
    • Korean Journal of Metals and Materials
    • /
    • v.56 no.11
    • /
    • pp.822-828
    • /
    • 2018
  • P-type Ce/Yb-filled skutterudites were synthesized, and their charge transport and thermoelectric properties were investigated with partial double filling and charge compensation. In the case of $(Ce_{1-z}Yb_z)_{0.8}Fe_4Sb_{12}$ without Co substitution, the marcasite ($FeSb_2$) phase formed alongside the skutterudite phase, but the generation of the marcasite phase was inhibited by increasing Co concentration. The electrical conductivity decreased with increasing temperature, exhibiting degenerate semiconductor behavior. The Hall and Seebeck coefficients were positive, which confirmed that the specimens were p-type semiconductors with holes as the major carriers. The carrier concentration decreased as the concentration of Ce and Co increased, which led to decreased electrical conductivity and increased Seebeck coefficient. The thermal conductivity decreased due to a reduction in electronic thermal conductivity via Co substitution, and due to decreased lattice thermal conductivity via double filling of Ce and Yb. $(Ce_{0.25}Yb_{0.75})_{0.8}Fe_{3.5}Co_{0.5}Sb_{12}$ exhibited the greatest dimensionless figure of merit (ZT = 0.66 at 823 K).

Effects of Gas Retention Time and Filling Depth of a Compost Biofilter on Removal of Vapor Phase Gasoline (가솔린휘발가스 제거를 위한 퇴비 바이오필터의 체류시간 및 충전깊이의 영향)

  • Namkoong, Wan;Park, Joon-Seok
    • Journal of the Korea Organic Resources Recycling Association
    • /
    • v.8 no.3
    • /
    • pp.124-130
    • /
    • 2000
  • This study was conducted to evaluate effects of gas retention time and filling depth of a compost-based biofilter on removal of vapor phase gasoline and to suggest operational improving method. Gas empty bed retention times(EBRTs) were 4, 10, and 20 minutes, respectively. EBRT of over 10 minutes was required in both cases of TPH(total petroleum hydrocarbons) and BTEK (bezene, toluene, ethylbenzene, and xylene). Filling depths were 25, 50, 75, and 100cm, respectively. To treat gasoline TPH effectively, controlling other operational parameters including EBRT and gas loading rate was more important than increasing filling depth simply. 1m filling depth was sufficient in treating BTEX without controlling other operational parameters greatly.

  • PDF

Rapid Manufacturing of Microscale Thin-walled Structures using a Phase Change Work-holding Method

  • Shin Bo-Sung;Yang Dong-Yol
    • International Journal of Precision Engineering and Manufacturing
    • /
    • v.7 no.3
    • /
    • pp.47-50
    • /
    • 2006
  • High-speed machining is a very useful tool and one of the most effective rapid manufacturing processes. This study sought to produce various high-speed machining materials with excellent quality and dimensional accuracy. However, high-speed machining is not suitable for microscale thin-walled structures because the structure stiffness lacks the ability to resist the cutting force. This paper proposes a new method that is able to rapidly produce very thin-walled structures. This method consists of high-speed machining followed by filling. A strong work-holding force results from the solidification of the filling materials. Low-melting point metal alloys are used to minimize the thermal effects during phase changes and to hold the arbitrarily shaped thin-walled structures quickly during the high-speed machining. We demonstrate some applications, such as thin-walled cylinders and hemispherical shells, to verify the usefulness of this method and compare the analyzed dimensional accuracy of typical parts of the structures.

Economic Analysis of Box Mechanical Behavior Materials Using LCC Analysis (LCC를 고려한 BOX구조물 뒷채움 재료의 경제성 분석)

  • Park, Young-Min;Kim, Soo-Yong
    • Korean Journal of Construction Engineering and Management
    • /
    • v.10 no.6
    • /
    • pp.40-47
    • /
    • 2009
  • The lightweight bubble mixture soil is used for soft ground rear-filling material by applying reduced weight on structure. However, comparing with the general soil, it is not applied in domestic because of initial phase cost of construction. General soil, which has lower initial phase cost is usually used for rear-filling, but the use of overlay method of general soil is reduced as the number of layers increases. Especially box structure placed in soft ground or the overlay method when gap near pier rear-filling can be replaced with temporary alternative method, however, it can't be a solution to gap by generation of extra weight of thickness of overlaying. Therefore, execute LCC analysis of two alternative-the general and the lightweight bubble mixture soils, which are rear-filling material of box structure- and present economical analysis in order to make resonable decision from the economics. As a result, although the lightweight bubble mixture soil takes higher initial phase cost than the general soil, it has been analyzed to procure economical efficiency by having less cost of maintenance.

Numerical Study on the Effects of Gravity Direction and Hydrogen Filling Rate on BOG in the Liquefied Hydrogen Storage Tank (액체수소 저장 탱크의 중력 방향 및 수소 충전율이 BOG에 미치는 영향에 관한 수치적 연구)

  • YOUNG MIN SEO;HYUN WOO NOH;DONG WOO HA;TAE HYUNG KOO;ROCK KIL KO
    • Transactions of the Korean hydrogen and new energy society
    • /
    • v.34 no.4
    • /
    • pp.342-349
    • /
    • 2023
  • In this study, a numerical simulations were conducted to analyze the phase change behavior of a liquid hydrogen storage container. The effects of gravity direction and hydrogen filling rate on boil-off gas (BOG) in the storage container were investigated. The study employed the volume of fluid, which is the phase change analysis model provided by ANSYS Fluent (ANSYS, Canonsburg, PA, USA), to investigate the sloshing phenomenon inside the liquefied hydrogen fuel tank. Considering the transient analysis time, two-dimensional simulation were carried out to examine the characteristics of the flow and thermal fields. The results indicated that the thermal flow characteristics and BOG phenomena inside the two-dimensional liquefied hydrogen storage container were significantly influenced by changes in gravity direction and hydrogen filling rate.

Finite element analysis of casting processes considering molten-metal flow and solidification (용탕유동과 응고를 고려한 주조공정의 유한요소해석)

  • Yoon, Suck-Il;Kim, Yong Hwan
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.13 no.3
    • /
    • pp.110-122
    • /
    • 1996
  • Finite element analysis tool was developed to analyze the casting process. Generally, casting process consists of mold filling and solidification. Both filling and solidication process were simulated simultaneously to investigate the effects of process variables and to predict the defect. At filling process, thermal coupling was especially considered to investigate thermal history of material during the filling stage. And thermal condition at the final stage of filling is used as the initial conditions in a solidification process for the exact simullation of the actual casting processes. At mold filling process, Lagragian-type finite element method with automatic remeshing scheme was used to find the material flow. A perturbation method with artificial viscosity is adopted to avoid numerical instability in low viscous fluid. At solidification process, enthalpy-based finite element method was used to solove the heat transfer problem with phase change. And elastic stress analysis has been performed to predict the thermal residual stress. Through the FE analysis, solidification time, position of solidus line, liquidus line and thermal residual stress are found. Through the study, the importance of combined analysis has been emphasized. Finite element tools developed in this study will be used process design of casting process and may be basic structure for total CAE system of castings which will be constructed afterward.

  • PDF

The Effect of Rheology Flow with Grain Size Controlled Material on Solid Particles Behavior (결정립 제어 소재의 레오로지 유동이 고상입자의 거동에 미치는 영향)

  • Jung Y. S.;Seo P. K.;Kang C. G.
    • Transactions of Materials Processing
    • /
    • v.14 no.4 s.76
    • /
    • pp.351-359
    • /
    • 2005
  • The semi-solid processing is now becoming of great interest for the production of various parts by pressure die casting. Also, the rheo-casting has been substituted for thixo-casting, because the rheo-casting can control the solid particles to globular and non-dendritic solid phase. In the rheo-casting process, the important thing is to control the solid particles behavior in semi-solid materials. So in this paper, to control solid particles behavior in semi-solid materials, we experimented about the die filling tests during the semi-solid die casting in 0.3, 0.4, 0.5 and 0, 6 solid fraction. The die filling in semi-solid die casting were simulated by MAGMA soft/thixo module. By the die filling tests and computer simulation, the effect of solid particles behavior in rheology flow had been investigated.