• Title/Summary/Keyword: Fiber Manufacturing

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Establishment of Conditions for Ultrasonic Welding of Cu sheet (Cu 박판에 대한 초음파 용착 조건 확립)

  • Seo, Jeong-Seok;Park, Dong-Sam
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.2
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    • pp.282-287
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    • 2010
  • This paper gives a description of an experimental study of the ultrasonic welding of metals. In ultrasonic metal welding, high frequency vibrations are combined with pressure to join two materials together quickly and securely, without producing significant amount of heat. Ultrasonic metal welder consists of Transducer, Booster, and horn that are designed very accurately to get the natural frequencies and vibration mode. In this study, The horn was designed and analyzed the natural frequency by the modal analysis and harmonic analysis. And using a fiber optic sensor, we measured the amplitude and analyzed the Fast Fourier Transformed result. Using the horn, Ultrasonic metal welding between Cu sheet and Cu sheet of 0.1mm thickness was accomplished under the optimal conditions of static pressure 0.15MPa, vibration amplitude 30% and welding time of 0.28s. This result can be used for ultrasonic metal welding in manufacturing industry.

A Study on the Performance of Optical Fiber Displacement Sensor for Monitoring High Speed Spindle according to Properties of Optical Fiber (고속주축 모니터링용 광파이버 변위센서의 파이버 특성에 따른 센서 성능 연구)

  • 박찬규;신우철;배완성;홍준희;이동주
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.10a
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    • pp.385-389
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    • 2003
  • To make high speed spindle system work properly, sensors with outstanding resolution and dynamic characteristics are essential. An optical fiber displacement sensor is based on simple principles. Electrical signal responds to the optical flux change due to the displacement change between a target and a sensor probe. In this paper, the performance of optical fiber displacement sensor has been investigated according to properties of optical fiber Firstly, optical loss has been measured before and after polishing optical fiber endface. Secondly, allowance of optical fiber bending has been tested. thirdly sensitivity and linear range of the sensor has been found out according to the shape of cross section of optical fiber.

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Development of Monitoring System for Inspection of Polarization Optical Fiber (편광 유지형 광섬유의 검사 모니터링 시스템 개발)

  • Kim, Jae-Yoel;Lim, Jong-Han
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.5
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    • pp.145-150
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    • 2007
  • Optical communication according to request of technology of communications and optical fiber to be full filed faster communication and pass over transmission capacity limit per unit area, per unit hour appeared, and this optical fiber acts the biggest role to influence performance of optical communication network. Optical fiber(PMF Polarization Maintaining Fiber) is used, and is used by electric field measurement, self-discipline measurement, sensor(Sensor) Department by high definition measure such as thermometry and storehouse component that use because make broad sense status and polarized light information in passageway and union with storehouse integrated circuit etc. that use broad sense interference developing could transmit in state that keep transmitting broad sense plane of polarization is polarized light existence. Also, research is developed by optical fiber for Coherent communication recently.

NUMERICAL SIMULATION OF THE EFFECTS OF RESIN SUPPLY TEMPERATURE ON OPTICAL FIBER COATING THICKNESS (피복재 공급온도가 광섬유 피복두께에 미치는 영향에 대한 전산유동해석)

  • Choi, J.S.;Kwak, H.S.;Kim, K.
    • 한국전산유체공학회:학술대회논문집
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    • 2011.05a
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    • pp.96-99
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    • 2011
  • Fiber coatings are essential in optical fiber manufacturing, since they provide the protective layers from the surface damages and the adequate fiber strength. Flow and temperature fields of coating liquid in a fiber coating applicator are numerically investigated by using a commercial CFD software. The main focus of this computational study is on the thermal effects by viscous dissipation and the effects of coating supply temperature on the final fiber coating thickness. The numerical results reveal that the thermal effects play a major role in the high-speed optical fiber coating process and give substantial influences on the determination of coating thickness. Changing the supply temperature of coating liquid is found to relieve the radial variation of coating liquid viscosity in the coating die and it can be an effective way to control the fiber coating thickness.

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Research of the Composite Spun Yarn Manufacturing Process using Silicon Carbide and Para Aramid Fiber (SiC/p-Aramid 복합방적사 제조기술 연구)

  • Kim, Booksung;Ryu, Huijun
    • Textile Coloration and Finishing
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    • v.33 no.4
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    • pp.309-316
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    • 2021
  • Due to the rigid nature of the silicon carbide fiber(SiC), fiber damage occurs from the friction during the carding process. This damage not only lowers the spun yarn yield, but also lowers the heat resistance of the spun yarn, so that ultra-high heat resistant yarn cannot be manufactured. Therefore, in the carding process where the most friction between fiber and machine(wire, etc.) occurs, some factors were modified and tested, and as a result of measuring the change in physical properties, fiber damage decreased due to the wire angle or wire density, resulting in improved yield. The test method used to measure the yield of SiC fiber was the carbonization method, and the content of SiC fibers was calculated using the remaining amount after carbonization. Carbonization test was performed at air condition, 700℃, and for 2 hours. Analysis by SEM-EDX showed that the carbide was consistent with the composition of the SiC fiber.

Assessment of flexural and splitting strength of steel fiber reinforced concrete using automated neural network search

  • Zhang, Zhenhao;Paul, Suvash C.;Panda, Biranchi;Huang, Yuhao;Garg, Ankit;Zhang, Yi;Garg, Akhil;Zhang, Wengang
    • Advances in concrete construction
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    • v.10 no.1
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    • pp.81-92
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    • 2020
  • Flexural and splitting strength behavior of conventional concrete can significantly be improved by incorporating the fibers in it. A significant number of research studies have been conducted on various types of fibers and their influence on the tensile capacity of concrete. However, as an important property, tensile capacity of fiber reinforced concrete (FRC) is not modelled properly. Therefore, this paper intends to formulate a model based on experiments that show the relationship between the fiber properties such as the aspect ratio (length/diameter), fiber content, compressive strength, flexural strength and splitting strength of FRC. For the purpose of modeling, various FRC mixes only with steel fiber are adopted from the existing research papers. Automated neural network search (ANS) is then developed and used to investigate the effect of input parameters such as fiber content, aspect ratio and compressive strength to the output parameters of flexural and splitting strength of FRC. It is found that the ANS model can be used to predict the flexural and splitting strength of FRC in a sensible precision.

Strength Prediction of Thick Composites with Fiber Waviness under Tensile/Compressive Load Using FEA (인장/압축 하중 하에서 FEA를 이용한 굴곡진 보강섬유를 가진 두꺼운 복합재료의 강도예측에 관한 연구)

  • 류근수;전흥재
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.10a
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    • pp.129-132
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    • 2001
  • Fiber waviness is one of manufacturing defects encountered frequently in thick composite structures. It affects significantly on the behavior as well as strength of thick composites. The effects of fiber waviness on tensile/compressive nonlinear elastic behavior and strength of thick composite with fiber waviness are studied theoretically and experimentally. FEA(Finite Element Analysis) models are proposed to predict tensile/compressive nonlinear behavior and strength of thick composites. In the FEA models, both material and geometric nonlinearities were incorporated into the model using energy density, iterative mapping and incremental method. Also Tsai-Wu criteria was adopted to predict the strength of thick composites with fiber waviness. Tensile and compressive tests were conducted on the specimens with uniform fiber waviness. It was observed that the degree of fiber waviness in composites significantly affected the nonlinear behavior and strength of the composites

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Development and Evaluation of Turbulent Air Mixing Process for Manufacturing Wood Fiber and Thermoplastic Fiber Composites

  • Yoon, Hyoung-Un;Eom, Young-Geun;Park, Jong-Young;Kong, Young-To
    • Journal of the Korean Wood Science and Technology
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    • v.26 no.2
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    • pp.38-44
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    • 1998
  • A new device that uses turbulent air for mixing wood fibers with thermoplastic fibers was designed and its mixing effectiveness was evaluated in wood fiber and polypropylene fiber composites. Composites made by the turbulent air mixing (TAM) process performed better than composites made by the conventional Rando-Webber forming or nonwoven web process with an additional needling step. Thus, the TAM process proved to be a simple and efficient method in mixing wood fibers with short thermoplastic fibers for the production of wood fiber and thermoplastic fiber composites.

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Manufacturing and Characterization of Handsheets Made from Bast Fiber of Paper Mulberry (닥나무 인피섬유의 수초지 제조 적합성 및 물성평가)

  • Kim, Hak-Sang;Kim, Bong-Yong
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.40 no.3
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    • pp.30-35
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    • 2008
  • Mechanical properties of paper mulberry bast fiber handsheets were investigated to study the characteristics of bast fiber in terms of being suitable for modern paper making process. Tensile, tear and burst strength of handsheets made from bast fiber of paper mulberry were better than those of NBKP handsheets. Smoothness of bast fiber was higher but stiffness was lower than NBKP. Sizing performance of bast fiber were worse. 3D image analysis showed that handsheets of bast fiber had inferior formation and more pores comparing to NBKP.

A Study of the Non-Contact Bill Counter using Optical Fiber Sensor (광섬유 센서를 이용한 지폐 계수 장치에 관한 연구)

  • Kang, Dae-Hwa;Shin, Woo-Cheol;Song, Doo-Sang;Jang, Tak-Soon;Hong, June-Hee
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.6
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    • pp.231-236
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    • 2007
  • In this paper, we studied the possibility of non-contact bill counting method using optical fiber sensor instead of traditionally used friction counting method. To implement non-contact counting, we designed and made optical fiber sensor and related parts. optical fiber sensor is made of optical fiber of 1mm diameter, photo diode and laser diode. Based on the conclusion which derived from preliminary experiment, instrument part is designed to make unevenness on the surface of bill paper and to stay parallel with optical fiber section. By analyzing the signal of optical sensor, we made counting program. Experimental instrument is composed of sensor part, instrument part, signal handling part. We checked the possibility of non-contact counting method after implementing experiment by using optical fiber sensor and instrument part.