• Title/Summary/Keyword: Fault diagnosis system

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Development of fault diagnosis and tole-service technology for CNC implementation (CNC 실장 고장진단 및 원격 서비스 기술 개발)

  • 김동훈;김선호;김도연;윤원수;김찬봉
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.7-10
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    • 2002
  • The diagnosis of faults of machine tool, which is controlled by CNC and PLC, is generally based on ladder diagram of PLC. Because sequential controls for CNC and servo motor are mostly processed in PLC. However, when fault is occurred, a searching for logical relation to fault reasons is required a lot of fault experiences and times, because PLC program has step structure. In this paper, FDS(Fault Diagnosis System) is developed and implemented to machine tool with open architecture controller in order to find the reason of fault lastly and correctly. The diagnosed reasons for fault are tele-serviced on web through developed RSS(Remote Service System). The operationability and usefulness of developed system are evaluated on specially manufactured machine tool with open architecture CNC. The results of this research can be the model of remote monitoring and fault diagnosis system of machine tool with open architecture CNC.

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Multiple faults diagnosis of a linear system using ART2 neural networks (ART2 신경회로망을 이용한 선형 시스템의 다중고장진단)

  • Lee, In-Soo;Shin, Pil-Jae;Jeon, Gi-Joon
    • Journal of Institute of Control, Robotics and Systems
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    • v.3 no.3
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    • pp.244-251
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    • 1997
  • In this paper, we propose a fault diagnosis algorithm to detect and isolate multiple faults in a system. The proposed fault diagnosis algorithm is based on a multiple fault classifier which consists of two ART2 NN(adaptive resonance theory2 neural network) modules and the algorithm is composed of three main parts - parameter estimation, fault detection and isolation. When a change in the system occurs, estimated parameters go through a transition zone in which residuals between the system output and the estimated output cross the threshold, and in this zone, estimated parameters are transferred to the multiple faults classifier for fault isolation. From the computer simulation results, it is verified that when the proposed diagnosis algorithm is performed successfully, it detects and isolates faults in the position control system of a DC motor.

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Fault Diagnosis of a Rotating Blade using HMM/ANN Hybrid Model (HMM/ANN복합 모델을 이용한 회전 블레이드의 결함 진단)

  • Kim, Jong Su;Yoo, Hong Hee
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.23 no.9
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    • pp.814-822
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    • 2013
  • For the fault diagnosis of a mechanical system, pattern recognition methods have being used frequently in recent research. Hidden Markov model(HMM) and artificial neural network(ANN) are typical examples of pattern recognition methods employed for the fault diagnosis of a mechanical system. In this paper, a hybrid method that combines HMM and ANN for the fault diagnosis of a mechanical system is introduced. A rotating blade which is used for a wind turbine is employed for the fault diagnosis. Using the HMM/ANN hybrid model along with the numerical model of the rotating blade, the location and depth of a crack as well as its presence are identified. Also the effect of signal to noise ratio, crack location and crack size on the success rate of the identification is investigated.

Development of A Fault Diagnosis System for Assembled Small Motors Using ANN (인공신경회로망을 이용한 소형 모터의 조립 불량 판별 시스템 개발)

  • Lee, Sang-Min;Jo, Jung-Seon
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.11
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    • pp.124-131
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    • 2001
  • Fault diagnosis of an assembled small motor relies usually on human experts hearing ability. The quality of diagnosis depends, however, heavily on physical conditions of the human experts. A fault diagnosis system for assembled small motors is developed using artificial neural network (ANN) in this paper. It is consisted of sound sampling device and fault diagnosis software package. Six parameters are defined to characterize the sampled sound waves. The Levenberg-Marquardt Backpropagation (LMBP) Algorithm is used to diagnose the fault of assembled small motors. Experimental results for more than two hundred small motors verify the performance of the developed system.

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Remote Fault Diagnosis and Maintenance System for NC Machine Tools (공작기계용 원격 고장진단 및 보수 시스템)

  • 신동수;현웅근;정성종
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.1
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    • pp.19-25
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    • 1998
  • Remote fault diagnosis and maintenance system using general telecommunication network is necessary for an effective fault diagnosis and higher productivity of NC machine tools. In order to monitor machine tool condition and diagnose alarm states due to electrical and mechanical faults, a remote data communication system for monitoring of NC machine fault diagnosis and status is developed. The developed system consists of (1) remote communication module among NC's and host PC using PSTN. (2) 8 channels analog data sensing module, (3) digital I/O module for control or NC machine, (4) communication module between NC machine and remote data communication system via RS-232C, and (5) software man-machine interface. Diagnostic monitoring results generated through a successive type inference engine are displayed in user-friendly graphics. The validity and reliability of the developed system is verified to be a powerful commercial version on a vertical machining center through a series of experiments.

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On-line Monitoring of Tribology Parameters and Fault Diagnosis for Disc Brake System

  • Yang Zhao-Jian;Kim Seock-Sam
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2003.11a
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    • pp.224-228
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    • 2003
  • The basic Principles and methods of the on-line monitoring of tribology parameters (friction coefficient and wear allowance) and fault diagnosis for the hoist disc brake system were introduced, the method were based on the spring force and oil pressure of the brake system and the hoist kinematics parameters. The experiment on the monitoring and diagnosis of hoist brake system were carried out. The research results showed: the monitoring and diagnosis methods are feasible.

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Fault Diagnosis Using T-invariance of Petri Net (페트리네트의 T-invariance를 이용한 시스템의 고장진단)

  • 정석권;정영미;유삼상
    • Journal of Ocean Engineering and Technology
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    • v.15 no.4
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    • pp.101-107
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    • 2001
  • This paper describes a fault diagnosis method by a T-invariance of Petri Net (PN). First, a complicated fault system with some failure is modeled into a PN graphic expressions. Next, the PN model is analyzed by using the backward chaining of T-invariance to find out causes of the faults. In this step, an inter-node search technique which is suggested in this paper is applied for reducing searching area in the fault system. Also, a novel idea to compose incidence matrices which have different dimension each other in PN model is proposed. As the new knowledges which is discovered newly about faults can be added easily to conventional systems, the diagnosis system will be very flexible. Finally, the proposed method is applied to the automobile fault diagnosis system to confirm the validity of the method.

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Fault Diagnosis Using Backward Chaining of T-invariance (T-invariant의 후방추론 기법을 이용한 시스템의 고장진단)

  • 정영미;정석권;유삼상
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2001.05a
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    • pp.32-37
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    • 2001
  • This paper describes a noble fault diagnosis method using inter node search technique in PN model. First, a complicated fault system is modeled as PN graphic expressions. Next, to find out sources for faults on which we focus, the PN model is analyzed using the backward chaining of T-invariance. In this step, the technique of inter node search is applied for reducing some range of sources in a fault. Also, colnposing method of incidence matrix in PN is proposed. Then, it makes the diagnosis system to very flelible system because new knowledges about the sources in a fault can be added easily to conventional systems. Finally, the proposed method is applied to the automobile trouble diagnosis system to confirm the validity of the method.

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Fault Diagnosis for Induction Motor Drive System (유도 전동기 구동 시스템의 고장진단)

  • Kim, Ho-Geun;Sul, Seung-Ki
    • Proceedings of the KIEE Conference
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    • 1993.11a
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    • pp.154-156
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    • 1993
  • In this paper, fault analysis using simulation method and fault diagnosis scheme are presented for induction motor drive system. Major faults such as inverter 'a' phase open fault, inverter 'a'-'b' phase short circuit fault and inverter 'a' phase ground fault are analyzed and simulated. On-line and off-line fault diagnosis systems are proposed.

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Development of Neuro-Fuzzy-Based Fault Diagnostic System for Closed-Loop Control system (페푸프 제어 시스템을 위한 퍼지-신경망 기방 고장 진단 시스템의 개발)

  • Kim, Seong-Ho;Lee, Seong-Ryong;Gang, Jeong-Gyu
    • Journal of Institute of Control, Robotics and Systems
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    • v.7 no.6
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    • pp.494-501
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    • 2001
  • In this paper an ANFIS(Adativo Neuro-Fuzzy Inference System)- based fault detection and diagnosis for a closed loop control system is proposed. The proposed diagnostic system contains two ANFIS. One is run as a parallel model within the model in closed loop control(MCL) and the other is run as a series-parallel model within the process in closed loop(PCL) for the generation of relevant symptoms for fault diagnosis. These symptoms are further processed by another classification logic with simple rules and neural network for process and controller fault diagnosis. Experimental results for a DC shunt motor control system illustrate the effectiveness of the proposed diagnostic scheme.

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