• Title/Summary/Keyword: Fault diagnosis structure

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콘크리트 플랜트의 온-라인 감시 및 고장진단을 위한 시스템 개발에 대한 연구 (A study of system development for on-line monitoring and fault diagnosis of a concrete plant)

  • 공영준;장태규;양원영
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1993년도 한국자동제어학술회의논문집(국내학술편); Seoul National University, Seoul; 20-22 Oct. 1993
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    • pp.228-232
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    • 1993
  • This paper describes a on-line monitoring and fault diagnosis system designed for the automation of a medium-size concrete plant. The system is based on the structure of a hardware system of data acquisition and a personal computer. Simulation results are presented to illustrate the system operation. It applies the preconstructed rules to the plant data for the diagnosis of weighing processes.

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Recognition of rolling bearing fault patterns and sizes based on two-layer support vector regression machines

  • Shen, Changqing;Wang, Dong;Liu, Yongbin;Kong, Fanrang;Tse, Peter W.
    • Smart Structures and Systems
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    • 제13권3호
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    • pp.453-471
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    • 2014
  • The fault diagnosis of rolling element bearings has drawn considerable research attention in recent years because these fundamental elements frequently suffer failures that could result in unexpected machine breakdowns. Artificial intelligence algorithms such as artificial neural networks (ANNs) and support vector machines (SVMs) have been widely investigated to identify various faults. However, as the useful life of a bearing deteriorates, identifying early bearing faults and evaluating their sizes of development are necessary for timely maintenance actions to prevent accidents. This study proposes a new two-layer structure consisting of support vector regression machines (SVRMs) to recognize bearing fault patterns and track the fault sizes. The statistical parameters used to track the fault evolutions are first extracted to condense original vibration signals into a few compact features. The extracted features are then used to train the proposed two-layer SVRMs structure. Once these parameters of the proposed two-layer SVRMs structure are determined, the features extracted from other vibration signals can be used to predict the unknown bearing health conditions. The effectiveness of the proposed method is validated by experimental datasets collected from a test rig. The results demonstrate that the proposed method is highly accurate in differentiating between fault patterns and determining their fault severities. Further, comparisons are performed to show that the proposed method is better than some existing methods.

CNC 공작기계에서 열변형 오차 보정 시스템의 고장진단 및 복구 (Fault Diagnosis and Recovery of a Thermal Error Compensation System in a CNC Machine Tool)

  • 황석현;이진현;양승한
    • 한국정밀공학회지
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    • 제17권4호
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    • pp.135-141
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    • 2000
  • The major role of temperature sensors in thermal error compensation system of machine tools is improving machining accuracy by supplying reliable temperature data on the machine structure. This paper presents a new method for fault diagnosis of temperature sensors and recovery of faulted data to establish the reliability of thermal error compensation system. The detection of fault and its location is based on the correlation coefficients among temperature data from the sensors. The multiple linear regression model which is prepared using complete normal data is also used fur the recovery of faulted data. The effectiveness of this method was tested by comparing the computer simulation results and measured data in a CNC machining center.

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진동신호를 이용한 유도전동기의 지능적 결함 진단 (Intelligent Fault Diagnosis of Induction Motors Using Vibration Signals)

  • 한천;양보석;김재식
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 춘계학술대회
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    • pp.822-827
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    • 2004
  • In this paper, an intelligent fault diagnosis system is proposed for induction motors through the combination of feature extraction, genetic algorithm (GA) and neural network (ANN) techniques. Features are extracted from motor vibration signals, while reducing data transfers and making on-line application available. GA is used to select most significant features from whole feature database and optimize the ANN structure parameter. Optimized ANN diagnoses the condition of induction motors online after trained by the selected features. The combination of advanced techniques reduces the learning time and increases the diagnosis accuracy. The efficiency of the proposed system is demonstrated through motor faults of electrical and mechanical origin on the induction motors. The results of the test indicate that the proposed system is promising for real time application.

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공작기계 운격감시를 위한 진단모델 (Diagnosis Model for Remote Monitoring of CNC Machine Tool)

  • 김선호;이은애;김동훈;한기상;권용찬
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 추계학술대회 논문집
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    • pp.233-238
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    • 2000
  • CNC machine tool is assembled by central processor, PLC(Programmable Logic Controller), and actuator. The sequential control of machine generally controlled by a PLC. The main fault occured at PLC in 3 control parts. In LC faults, operational fault is charged over 70%. This paper describes diagnosis model and data processing for remote monitoring and diagnosis system in machine tools with open architecture controller. Two diagnostic models based on the ladder diagram. Logical Diagnosis Model(LDM), Sequential Diagnosis Model(SDM), are proposed. Data processing structure is proposed ST(Structured Text) based on IEC1131-3. The faults from CNC are received message form open architecture controller and faults from PLC are gathered by sequential data.. To do this, CNC and PLC's logical and sequential data is constructed database.

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무인 ATV의 종 방향 제어를 위한 CAN 기반 분산형 시스템의 고장감지 및 진단 (Fault Detection and Diagnosis of CAN-Based Distributed Systems for Longitudinal Control of All-Terrain Vehicle(ATV))

  • 김순태;송봉섭;홍석교
    • 제어로봇시스템학회논문지
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    • 제14권10호
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    • pp.983-990
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    • 2008
  • This paper presents the fault detection and diagnosis(FDD) algorithm to enhance reliability of a longitudinal controller for an autonomous All-Terrain Vehicle(ATV). The FDD is designed to monitor and identify faults which may occur in distributed hardware used for longitudinal control, e.g., DSPs, CAN, sensors, and actuators. The proposed FDD is an integrated approach of decentralized and centralized FDD. While the former is processed in a DSP and suitable to detect faults in a single hardware, it is sensitive to noise and disturbance. On the other hand, the latter is performed via communication and it detects and diagnoses faults through analyzing concurrent performances of multiple hardware modules, but it is limited to isolate faults specifically in terms of components in the single hardware. To compensate for disadvantages of each FDD approach, two layered structure including both decentralized and centralized FDD is proposed and it allows us to make more robust fault detection and more specific fault isolation. The effectiveness of the proposed method will be validated experimentally.

웹기반 가상시계에서의 고장진단에 관한 연구 (A Study on the Fault Diagnosis in Web-based Virtual Machine)

  • 서정완;강무진
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 춘계학술대회 논문집
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    • pp.430-434
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    • 2001
  • Virtual manufacturing system is integrated computer model that represents the precise and whole structure of manufacturing system and simulates its physical and logical behavior in operation.[1] A virtual machine is computer model that represents a CNC machine tool and one of core elements of virtual manufacturing system. In this paper, it is emphasized that a virtual machine must be web-based system for serving information to all attendants in a real machine tool without the restriction of time or location, and then in the fault diagnosis, one of important modules of a virtual machine, the methods of both using the controller signal and web-based expert system are proposed.

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원전 탈기기 시스템의 수위 측정 센서의 고장 검출 및 진단 (Fault Detection and Diagnosis of the Deaerator System in Nuclear Power Plants)

  • 김봉석;이인수;이윤준;김경연
    • 전기전자학회논문지
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    • 제7권1호
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    • pp.107-118
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    • 2003
  • 원전 탈기기 저장탱크의 기하학적 구조 및 정상 상태에서의 입출력 흐름율을 고려하여 동적 제어 모델을 설정하고, 적응 추정기를 이용하여 수위 측정 센서의 고장 검출 및 진단 기법을 제안하였다. 영광 3, 4호기의 실제 운전 데이터를 적용하여 제안된 고장 검출 및 진단 기법의 성능을 평가하고 타당성을 검증하였다.

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Mini-MAP 시스템의 결함 허용성을 위한 결함 감지 및 복구 기법 (A fault detection and recovery mechanism for the fault-tolerance of a Mini-MAP system)

  • 문홍주;권욱현
    • 제어로봇시스템학회논문지
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    • 제4권2호
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    • pp.264-272
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    • 1998
  • This paper proposes a fault detection and recovery mechanism for a fault-tolerant Mini-MAP system, and provides detailed techniques for its implementation. This paper considers the fault-tolerant Mini-MAP system which has dual layer structure from the LLC sublayer down to the physical layer to cope with the faults of those layers. For a good fault detection, a redundant and hierarchical fault supervision architecture is proposed and its implementation technique for a stable detection operation is provided. Information for the fault location is provided from data reported with a fault detection and obtained by an additional network diagnosis. The faults are recovered by the stand-by sparing method applied for a dual network composed of two equivalent networks. A network switch mechanism is proposed to achieve a reliable and stable network function. A fault-tolerant Mini-MAP system is implemented by applying the proposed fault detection and recovery mechanism.

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화학 플랜트의 고장원 탐색 전문가 시스템에 관한 연구 -기능구조에 의한 고장원 탐색 시스템 - (A Study on the Development of an Expert System for Chemical Plant Fault Diagnosis - A trouble analyzing system based on Functional Structure -)

  • 황규석
    • 한국안전학회지
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    • 제7권4호
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    • pp.33-43
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    • 1992
  • A methodology to develop an expert system for chemical plant fault diagnosis based on functional-structure of chemical plant is proposed. A methodology to generalize and utilize the heuristic know-edge of plant operators is also developed. A plant can be seen as a Hierarchical set of subsystems. Each subsystem is called a SCOPE. The state of the plant and the behavior of each subsystem is managed by the SCOPES. An expert system based on this functional structure and knowledge base has been developed and ar plied to the subprocess of etylene plant to evaluate the effectiveness of the methodology.

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