• Title/Summary/Keyword: Fault Prediction System

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NEURAL NETWORK DYNAMIC IDENTIFICATION OF A FERMENTATION PROCESS

  • Syu, Mei-J.;Tsao, G.T.
    • Proceedings of the Korean Institute of Intelligent Systems Conference
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    • 1993.06a
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    • pp.1021-1024
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    • 1993
  • System identification is a major component for a control system. In biosystems, which is nonlinear and dynamic, precise identification would be very helpful for implementing a control system. It is difficult to precisely identify such non-linear systems. The measurable data on products from 2,3-butanediol fermentation could not be included in a process model based on kinetic approach. Meanwhile, a predictive capability is required in developing a control system. A neural network (NN) dynamic identifier with a by/(1+ t ) transfer function was therefore designed being able to predict this fermentation. This modified inverse NN identifier differs from traditional models in which it is not only able to see but also able to predict the system. A moving window, with a dimension of 11 and a fixed data size of seven, was properly designed. One-step ahead identification/prediction by an 11-3-1 BPNN is demonstrated. Even under process fault, this neural network is still able to perform several-step ahead prediction.

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Failure prediction of a motor-driven gearbox in a pulverizer under external noise and disturbance

  • Park, Jungho;Jeon, Byungjoo;Park, Jongmin;Cui, Jinshi;Kim, Myungyon;Youn, Byeng D.
    • Smart Structures and Systems
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    • v.22 no.2
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    • pp.185-192
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    • 2018
  • Participants in the Asia Pacific Conference of the Prognostics and Health Management Society 2017 (PHMAP 2017) Data Challenge were given measured vibration signals from motor-driven gearboxes used in pulverizers. Using this information, participants were requested to predict failure dates and the faulty components. The measured signals were affected by significant noise and disturbance, as the pulverizers in the provided data worked under actual operating conditions. This paper thus presents a fault prediction method for a motor-driven gearbox in a pulverizer system that can perform under external noise and disturbance conditions. First, two fault features, an RMS value in the higher frequency zones (HRMS) and an amplitude of a period for high-speed shaft in the quefrency domain ($QA_{HSS}$), were extracted based on frequency analysis using the higher and lower sampling rate data. The two features were then applied to each pulverizer based on results of frequency responses to impact loadings. Then, a regression analysis was used to predict the failure date using the two extracted features. A weighted regression analysis was used to compensate for the imbalance of the features in the given period. In addition, the faulty components in the motor-driven gearboxes were predicted based on the modulated frequency components. The score predicted by the proposed approach was ranked first in the PHMAP 2017 Data Challenge.

Development of Fault Prediction System Using Peak-code Method in Power Plants (피크코드 기법을 이용한 발전설비 고장예측 시스템 개발)

  • Roh, Chang-Su;Do, Sung-Chan;Chong, Ui-Pil
    • Journal of the Institute of Convergence Signal Processing
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    • v.9 no.4
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    • pp.329-336
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    • 2008
  • The facilities with new technologies in the recent power plants become larger and need a lot of high cost for maintenance due to stop operations and accidents from the operating machines. Therefore, it claims new systems to monitor the operating status and predict the faults of the machines. This research classifies the normal/abnormal status of the machines into 5 levels which are normal-level/abnormal-level/care-level/dangerous-level/fault and develops the new system that predicts faults without stop operation in power plants. We propose the regional segmentation technique in the frequency domain from the data of the operating machines and generate the Peak-codes similar to the Bar-codes, The high efficient and economic operations of the power plants will be achieved by carrying out the pre-maintenance at the care level of 5 levels in the plants. In order to be utilized easily at power plants, we developed the algorithm appling to a notebook computer from signal acquisition to the discrimination.

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Life-cycle estimation of HVDC full-bridge sub-module considering operational condition and redundancy (HVDC 풀-브리지 서브모듈의 동작 조건과 여유율을 고려한 수명예측)

  • Kang, Feel-soon;Song, Sung-Geun
    • Journal of IKEEE
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    • v.23 no.4
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    • pp.1208-1217
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    • 2019
  • The life-cycle prediction of the sub-module which is the unit system of MMC is very important from the viewpoint of maintenance and economic feasibility of HVDC system. However, the life-cycle prediction that considers only the type, number and combination of parts is a generalized result that does not take into account the operating condition of the sub-module, and may significantly differ from the life-cycle of the actual one. Therefore, we design a fault tree for the purpose of reflecting the operation characteristics of the full-bridge sub-module and apply the MIL-HDBK-217F to the failure rate of the basic event to predict the life-cycle of the full-bridge sub-module. It compares the life-cycle expectancy of the conventional failure rate analysis with the proposed fault-tree analysis and compares the lifetime according to whether the redundancy of the full-bridge sub-module is considered.

Development of Data Acquisition System and Application of Time-Domain Parameters for detecting Fault Symptoms on Distribution Feeders (배전선로 고장징후 검출 파라메타 선정을 위한 데이터 취득 시스템의 개발과 시간변수의 적용기법)

  • Shin, Jeong-Hoon;Jeon, Myeong-Ryeal;Yo, Myeong-Ho
    • Proceedings of the KIEE Conference
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    • 1996.11a
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    • pp.152-156
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    • 1996
  • Identification of incipient faults and various events on the distribution feeders is very important to develop the prediction method of fault symptom. In this paper, the configuration of data acquisition system to get the real field data is introduced. And the Quantification of incipient faults is also discussed. Based on the acquired field data, how the time domain parameters of voltage and current signals are applied to this research is partly introduced.

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A Design of Condition Monitoring System for Predictive Maintenance

  • Jeong, Hai-Sung;Kim, Heung H.;Sang K. Yun;Elsayed A. Elsayed
    • International Journal of Reliability and Applications
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    • v.2 no.1
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    • pp.57-71
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    • 2001
  • Global competition to increase production output and to improve quality is spurring manufacturing companies to use condition monitoring and fault diagnostic systems for predictive maintenance. As monitoring, testing, and measuring techniques develop, predictive control of components and complete systems have become more practical and affordable. In this article, we will consider the computer based data acquisition system for condition monitoring and the condition parameter analysis techniques for fault detection and diagnostics in the machinery and briefly discuss reliability prediction and the limit value determination in condition monitoring.

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Fault Prediction of Photovoltaic Monitoring System based on Power Generation Prediction Model (발전량 예측 모델 기반의 태양광 모니터링 시스템 고장 예측)

  • Hong, Jeseong;Park, Jihoon;Kim, Youngchul
    • Journal of Platform Technology
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    • v.6 no.2
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    • pp.19-25
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    • 2018
  • Existing Photovoltaic(PV) monitoring system monitors the current, past power generation, all values of environmental sensors. It is necessary to predict solar power generation for efficient operation and maintenance on the power plant. We propose a method for estimating the generation of PV data based PV monitoring system with data accumulation. Through this, we intend to find the failure prediction of the photovoltaic power plant in proportion to the predicted power generation. As a result, the administrator can predict the failure of the system it will be prepared in advance.

Effect of inlet throttling on thermohydraulic instability in a large scale water-based RCCS: A system-level analysis with RELAP5-3D

  • Zhiee Jhia Ooi;Qiuping Lv;Rui Hu;Matthew Jasica;Darius Lisowski
    • Nuclear Engineering and Technology
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    • v.56 no.5
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    • pp.1902-1912
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    • 2024
  • This paper presents results from system-level modeling of a water-based reactor cavity cooling system using RELAP5-3D. The computational model is benchmarked with experimental data from a half-scale RCCS test facility at Argonne National Laboratory. The model prediction is first compared with a two-phase oscillatory baseline experimental case where mixed accuracy is obtained. The model shows reasonable prediction of mass flow rate, pressure, and temperature but significant overprediction of void fraction. The model prediction is then compared with a fault case where the inlet of the risers is gradually reduced using a throttling valve. As the valve is closed, the model is able to predict some major flow phenomena observed in the experiment such as the dampening of oscillations, the reintroduction of oscillations, as well as boiling, flashing, and geysering in the risers. However, the timeline of these events are not well captured by the model. The model is also used to investigate the evolution of flow regime in the chimney. This work highlights that the semi-empirical constitutive relations used in RELAP-3D could have a strong influence on the accuracy of the model in two-phase oscillatory flows.

Fault Localization for Self-Managing Based on Bayesian Network (베이지안 네트워크 기반에 자가관리를 위한 결함 지역화)

  • Piao, Shun-Shan;Park, Jeong-Min;Lee, Eun-Seok
    • The KIPS Transactions:PartB
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    • v.15B no.2
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    • pp.137-146
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    • 2008
  • Fault localization plays a significant role in enormous distributed system because it can identify root cause of observed faults automatically, supporting self-managing which remains an open topic in managing and controlling complex distributed systems to improve system reliability. Although many Artificial Intelligent techniques have been introduced in support of fault localization in recent research especially in increasing complex ubiquitous environment, the provided functions such as diagnosis and prediction are limited. In this paper, we propose fault localization for self-managing in performance evaluation in order to improve system reliability via learning and analyzing real-time streams of system performance events. We use probabilistic reasoning functions based on the basic Bayes' rule to provide effective mechanism for managing and evaluating system performance parameters automatically, and hence the system reliability is improved. Moreover, due to large number of considered factors in diverse and complex fault reasoning domains, we develop an efficient method which extracts relevant parameters having high relationships with observing problems and ranks them orderly. The selected node ordering lists will be used in network modeling, and hence improving learning efficiency. Using the approach enables us to diagnose the most probable causal factor with responsibility for the underlying performance problems and predict system situation to avoid potential abnormities via posting treatments or pretreatments respectively. The experimental application of system performance analysis by using the proposed approach and various estimations on efficiency and accuracy show that the availability of the proposed approach in performance evaluation domain is optimistic.

A Probabilistic based Systems Approach to Reliability Prediction of Solid Rocket Motors

  • Moon, Keun-Hwan;Gang, Jin-Hyuk;Kim, Dong-Seong;Kim, Jin-Kon;Choi, Joo-Ho
    • International Journal of Aeronautical and Space Sciences
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    • v.17 no.4
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    • pp.565-578
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    • 2016
  • A probabilistic based systems approach is addressed in this study for the reliability prediction of solid rocket motors (SRM). To achieve this goal, quantitative Failure Modes, Effects and Criticality Analysis (FMECA) approach is employed to determine the reliability of components, which are integrated into the Fault Tree Analysis (FTA) to obtain the system reliability. The quantitative FMECA is implemented by burden and capability approach when they are available. Otherwise, the semi-quantitative FMECA is taken using the failure rate handbook. Among the many failure modes in the SRM, four most important problems are chosen to illustrate the burden and capability approach, which are the rupture, fracture of the case, and leak due to the jointed bolt and O-ring seal failure. Four algorithms are employed to determine the failure probability of these problems, and compared with those by the Monte Carlo Simulation as well as the commercial code NESSUS for verification. Overall, the study offers a comprehensive treatment of the reliability practice for the SRM development, and may be useful across the wide range of propulsion systems in the aerospace community.