• 제목/요약/키워드: Fault Prediction System

검색결과 134건 처리시간 0.031초

데이터 분석 기반 유화연료 조건과 디젤엔진 분사시스템 거동에 관한 연구 (A Study on Emulsified Fuel Conditions and the Behavior of Diesel Engine Injection System based on Data Analysis)

  • 김민섭;;허장욱
    • 한국기계가공학회지
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    • 제20권7호
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    • pp.80-88
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    • 2021
  • The behavior of the injection system was determined through FFT and PSD analysis of the pressure data of the common rail, and when the diesel fuel is mixed with water, the pressure data of the common rail, depending on the water content and engine rotation speed, represent a different frequency component distribution. Recently, a theory has been suggested that mixing diesel fuel with water controls engine overheating, fuel efficiency, NOx, CO, etc., but if water content exceeds 10%, it can have a fatal adverse effect on the engine's injection system. In the future, it is necessary to promote fault diagnosis and prediction studies of diesel engines using FFT and PSD results from common rail pressure data.

머신러닝을 이용한 알루미늄 전해 커패시터 고장예지 (Machine Learning Based Failure Prognostics of Aluminum Electrolytic Capacitors)

  • 박정현;석종훈;천강민;허장욱
    • 한국기계가공학회지
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    • 제19권11호
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    • pp.94-101
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    • 2020
  • In the age of industry 4.0, artificial intelligence is being widely used to realize machinery condition monitoring. Due to their excellent performance and the ability to handle large volumes of data, machine learning techniques have been applied to realize the fault diagnosis of different equipment. In this study, we performed the failure mode effect analysis (FMEA) of an aluminum electrolytic capacitor by using deep learning and big data. Several tests were performed to identify the main failure mode of the aluminum electrolytic capacitor, and it was noted that the capacitance reduced significantly over time due to overheating. To reflect the capacitance degradation behavior over time, we employed the Vanilla long short-term memory (LSTM) neural network architecture. The LSTM neural network has been demonstrated to achieve excellent long-term predictions. The prediction results and metrics of the LSTM and Vanilla LSTM models were examined and compared. The Vanilla LSTM outperformed the conventional LSTM in terms of the computational resources and time required to predict the capacitance degradation.

스마트 팩토리에서 설비 장애 진단 및 조치 시스템 구조 (A System Architecture for Facility Fault Diagnosis and Repair Action in Smart Factory)

  • 조재형;이재오
    • KNOM Review
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    • 제23권1호
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    • pp.18-25
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    • 2020
  • 최근 스마트 팩토리(Smart Factory)에 대한 연구는 단순히 공장 자동화(Factory Automation, FA)의 개념에서 데이터를 수집하고 분석하는 형태로 발전하고 있다. 이것은 통신 기술의 발전(5G)과 IoT 장치(device)들이 현장 상황에 맞춰 다양하게 개발되면서 가속화 되고 있다. 또한, 기업 경쟁력 강화로 디지털트랜스포메이션(Digital Transformation)이 활발히 이루어지고 있으며, 이를 각종 IoT 장비로 부터 수신한 데이터와 자동화된 설비를 결합시켜 공정 재조정을 통한 최적화 연구가 다양하게 진행되고 있다. 따라서 본 논문에서는 관련 연구 중 하나인 예측 시스템을 활용한 설비 장애 진단 및 조치 시스템 구조 및 요소를 제안한다.

지중열교환기의 종류에 따른 열전달 성능에 관한 연구 (A study on the Heat Transfer Performance according to Ground Heat Exchanger Types)

  • 황석호;송두삼
    • KIEAE Journal
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    • 제10권4호
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    • pp.75-80
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    • 2010
  • Generally, ground-source heat pump (GSHP) systems have a higher performance than conventional air-source systems. However, the major fault of GSHP systems is their expensive boring costs. Therefore, it is important issue that to reduce initial cost and ensure stability of system through accurate prediction of the heat extraction and injection rates of the ground heat exchanger. Conventional analysis methods employed by line source theory are used to predict heat transfer rate between ground heat exchanger and soil. Shape of ground heat exchanger was simplified by equivalent diameter model, but these methods do not accurately reflect the heat transfer characteristics according to the heat exchanger geometry. In this study, a numerical model that combines a user subroutine module that calculates circulation water conditions in the ground heat exchanger and FEFLOW program which can simulate heat/moisture transfer in the soil, is developed. Heat transfer performance was evaluated for 3 different types ground heat exchanger(U-tube, Double U-tube, Coaxial).

상관계수 가중법을 이용한 커널회귀 방법 (Kernel Regression with Correlation Coefficient Weighted Distance)

  • 신호철;박문규;이재용;류석진
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2006년 학술대회 논문집 정보 및 제어부문
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    • pp.588-590
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    • 2006
  • Recently, many on-line approaches to instrument channel surveillance (drift monitoring and fault detection) have been reported worldwide. On-line monitoring (OLM) method evaluates instrument channel performance by assessing its consistency with other plant indications through parametric or non-parametric models. The heart of an OLM system is the model giving an estimate of the true process parameter value against individual measurements. This model gives process parameter estimate calculated as a function of other plant measurements which can be used to identify small sensor drifts that would require the sensor to be manually calibrated or replaced. This paper describes an improvement of auto-associative kernel regression by introducing a correlation coefficient weighting on kernel distances. The prediction performance of the developed method is compared with conventional auto-associative kernel regression.

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견인전동기의 고강예측 및 신뢰성 평가를 위한 복합가속열화 상태진단 - 고전압 인가에 따른 유전손실 및 부분방전 특성 연구 (Condition Diagnosis by the Complex Accelerating Degradation for Fault Prediction & Estimation of Reliability on the Traction Motor - Dielectric loss and PD Properties according to High Voltage)

  • 왕종배;백종현;변윤섭;박현준
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2000년도 하계학술대회 논문집 B
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    • pp.1371-1373
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    • 2000
  • In this paper, the complex accelerating degradation of traction motor driven with VVVF controlled inverter were performed on the form coil samples with the 200 Class insulation system. in order to evaluate the reliability and the long-term life. After aging, the dielectric and PD properties were investigated on the 10 cycles aging sample in the range of $20{\sim}160[^{\circ}C]$ and AC $250{\sim}2250[V]$ to diagnosis the condition of end-life and find the dominative factors of degradation.

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견인전동기의 고장예측 및 신뢰성 평가를 위한 복합가속열화 상태진단 - 절연저항 및 성극지수 특성 연구 (Condition Diagnosis by the Complex Accelerating Degradation for fault Prediction & estimation of reliability on the traction motor - Insulation Resistance & Polarization Index Properties)

  • 왕종배;변윤섭;백종현;박현준
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2000년도 하계학술대회 논문집 B
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    • pp.1374-1376
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    • 2000
  • In this paper, sample coils for stator form-wound winding of traction motor were tested by the accelerative thermal degradation, which composed of heat, vibration, moisture and overvoltage applying. Reliability and expected life were evaluated on the insulation system for 200 class traction motor. After aging of 10 cycles, insulation resistance and PI properties were investigated as diagnosis tests in the range of $20{\sim}160^{\circ}C$. Analysis of polarization properties was performed on the base of do current-time change.

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퍼지 전문가 시스템을 이용한 고장 예측 및 진단 (Fault Prediction and Diagnosis Using Fuzzy Expert System)

  • 최성운;이영석
    • 대한안전경영과학회:학술대회논문집
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    • 대한안전경영과학회 1999년도 추계학술대회
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    • pp.109-121
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    • 1999
  • 플랜트 및 설비가 대규모, 정교화, 복잡화 될수록 이로 인한 고장 및 오류에 의한 피해가 막대하기 때문에, 시스템의 신뢰성, 보전성 및 안전성 향상과 제품 품질 향상을 추구 및 안전성 유지에 대한 관심이 고조되고 있다. 고장진단은 잠재적으로 노이즈를 가지고 있다고 생각되는 데이터의 해석에 근거하여 시스템의 고장을 찾는 일련의 체계적이고 통합된 방법이다. 그러나 대부분의 방법들이 이진 논리에 기초를 둔 추론으로 불확실성을 제대로 결과에 반영하지 못하고 있다. 본 논문에서는 예방정비의 관점에서 시스템에 내재된 다양한 불확실성을 효율적으로 처리하기 위해 전문가의 직관과 경험등을 기초로 하여 언어학적 변량을 취하고, 이를 퍼지 기법을 이용하여 정량화 함으로써 불확실성을 고려한 판단이 가능하게 하는 퍼지 전문가 시스템을 제안한다.

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전기철도용 견인전동기의 복합가속열화 상태진단에 관한 연구 (A Study on the Complex Accelerating Degradation and Condition Diagnosis of Traction Motor for Electric Railway)

  • 왕종배
    • 한국전기전자재료학회논문지
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    • 제15권1호
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    • pp.93-101
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    • 2002
  • In this study, the stator form-winding sample coils based on silicone resin and polyimide were made for fault prediction and reliability estimation on the C-Class(200$\^{C}$ ) insulation system of traction motors. The complex accelerative degradation was periodically performed during 10 cycles, which was composed of thermal stress, fast rising surge voltage, vibration, water immersion and overvoltage applying. After aging of 10 cycles, the condition diagnosis test such as insulation resistance '||'&'||' polarization index, capacitance '||'&'||' dielectric loss and partial discharge properties were investigated in the temperature range of 20 ∼ 160$\^{C}$. Relationship among condition diagnosis tests was analyzed to find a dominative degradation factor and an insulation state at end-life point.

Application of discrete wavelet transform to prediction of ram stuck phenomena

  • Byun, Seung-Hyun;Cho, Byung-Hak;Shin, Chang-Hoon;Park, Joon-Young
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2005년도 ICCAS
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    • pp.1445-1449
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    • 2005
  • The ram assembly is important equipment in fueling machine of PHWR(Pressurized Heavy Water Reactor) plant where fuel replacement is possible while the plant is in service. Troubles in the ram assembly can cause lots of difficulties in power plant operation. The ram assembly is typically composed of the B-ram, the L-Ram and the C-Ram. The B-ram is focused in this paper because it plays the most important role in the ram assembly. Among the ram fault phenomena, ram stuck phenomena are the most frequent cases in the B-ram, which has a ball screw mechanism driven by a hydraulic motor. Ram stuck phenomena are due to ball wear and damage in ball nut that increase in proportion to the number of fuel replacement. It is required to predict ram stuck phenomena before they occur. In this paper, a method is proposed for predicting ram stuck phenomena using a discrete wavelet transform. The discrete wavelet transform provides information on both the time and frequency characteristics of the input signals. The proposed method uses the frequency bandwidths of coefficients of discrete wavelet decompositions and detail coefficients of discrete wavelet transform to predict ram stuck phenomena. The signal used in this paper is a torque-related signal such as a hydraulic service outlet pressure signal in a hydraulic driving system or a current signal in a DC motor driving system. Finally, the validity of the proposed method is shown via experiment using ball nut characteristic test equipment that simulates ram stuck phenomena due to increased ball friction in ball nut.

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