• Title/Summary/Keyword: Fault Monitoring System

Search Result 501, Processing Time 0.026 seconds

Development of fault diagnosis and tole-service technology for CNC implementation (CNC 실장 고장진단 및 원격 서비스 기술 개발)

  • 김동훈;김선호;김도연;윤원수;김찬봉
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2002.10a
    • /
    • pp.7-10
    • /
    • 2002
  • The diagnosis of faults of machine tool, which is controlled by CNC and PLC, is generally based on ladder diagram of PLC. Because sequential controls for CNC and servo motor are mostly processed in PLC. However, when fault is occurred, a searching for logical relation to fault reasons is required a lot of fault experiences and times, because PLC program has step structure. In this paper, FDS(Fault Diagnosis System) is developed and implemented to machine tool with open architecture controller in order to find the reason of fault lastly and correctly. The diagnosed reasons for fault are tele-serviced on web through developed RSS(Remote Service System). The operationability and usefulness of developed system are evaluated on specially manufactured machine tool with open architecture CNC. The results of this research can be the model of remote monitoring and fault diagnosis system of machine tool with open architecture CNC.

  • PDF

A Realization Method of Fault-tolerant Control of Flexible Arm under Sensor Fault by Using an Adaptive Sensor Signal Observer

  • Izumikawa Yu;Yubai Kazuhiro;Hirai Junji
    • Journal of Power Electronics
    • /
    • v.6 no.1
    • /
    • pp.8-17
    • /
    • 2006
  • In this paper, we propose a fault-tolerant control system for the position control and vibration suppression of a flexible arm robot. The proposed control system has a strain gauge sensor signal observer based on a reaction force observer and detects a fault by monitoring an estimated error. In order to improve the estimation accuracy, the plant parameters included in the sensor signal observer are updated by using the strain gauge sensor signal in normal time through the adaptive law. After fault detection, the proposed control system exchanges the faulty sensor signal for the estimated one and switches to a fault mode controller so as to maintain the stability and the control performance. We confirmed the effectiveness of the proposed control system through several experiments.

Unscented Kalman Filter For Aircraft Sensor Fault Detection

  • Kim, In-Jung;Kim, You-Dan
    • 제어로봇시스템학회:학술대회논문집
    • /
    • 2003.10a
    • /
    • pp.2335-2339
    • /
    • 2003
  • To prevent the critical situation due to the fault in the aircraft sensor system, the fault tolerant system with triple or quadruple redundancy can be made. However, if the faults are occurred in two or more than sensors simultaneously, the conventional fault detection process, such as cross-channel monitoring, may give the wrong fault alarm. For this case, we can detect the fault by estimating the state vector based on the system dynamics model, which is nonlinear for aircraft. In this paper, we propose the unscented Kalman filter to estimate the nonlinear state vector. This filter utilizes the so-called unscented transformation of sigma points featured the statistical characteristics of the random variable. For verification, we perform the simulations for F-16 aircraft with accelerometers, gyros, GPS and air data system.

  • PDF

CNC Implemented Fault Diagnosis and Remote-Service System (CNC에 실장한 고장진단 및 원격 서비스 시스템)

  • 김선호;김동훈;김도연;박영우;윤원수
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.20 no.10
    • /
    • pp.89-97
    • /
    • 2003
  • The faults diagnosis of machine tool, which is controlled by CNC(Computer Numerical Control) and PLC(Programmable Logic Controller), is generally based on ladder diagram of PLC because sequential controls for CNC and servo motor are mostly processed in PLC. However, when fault is occurred, a searching of logical relationship for fault reasons is required a lot of diagnosis experiences and times because PLC program has step structure. In this paper, FDS(Fault Diagnosis System) is developed and implemented to machine tool with open architecture controller in order to find the reason of fault fast and correctly. The diagnosed reasons for fault are remote serviced on web through developed RSS(Remote Service System). The operationability and usefulness of developed system are evaluated on specially manufactured machine tool with open architecture CNC. The results of this research can be the model of remote monitoring and fault diagnosis system of machine tool with open architecture CNC.

Fault Detection and Classification with Optimization Techniques for a Three-Phase Single-Inverter Circuit

  • Gomathy, V.;Selvaperumal, S.
    • Journal of Power Electronics
    • /
    • v.16 no.3
    • /
    • pp.1097-1109
    • /
    • 2016
  • Fault detection and isolation are related to system monitoring, identifying when a fault has occurred, and determining the type of fault and its location. Fault detection is utilized to determine whether a problem has occurred within a certain channel or area of operation. Fault detection and diagnosis have become increasingly important for many technical processes in the development of safe and efficient advanced systems for supervision. This paper presents an integrated technique for fault diagnosis and classification for open- and short-circuit faults in three-phase inverter circuits. Discrete wavelet transform and principal component analysis are utilized to detect the discontinuity in currents caused by a fault. The features of fault diagnosis are then extracted. A fault dictionary is used to acquire details about transistor faults and the corresponding fault identification. Fault classification is performed with a fuzzy logic system and relevance vector machine (RVM). The proposed model is incorporated with a set of optimization techniques, namely, evolutionary particle swarm optimization (EPSO) and cuckoo search optimization (CSO), to improve fault detection. The combination of optimization techniques with classification techniques is analyzed. Experimental results confirm that the combination of CSO with RVM yields better results than the combinations of CSO with fuzzy logic system, EPSO with RVM, and EPSO with fuzzy logic system.

An Expery System for the Diagnosis of the Fault Type and Fault Loaction In the Distribution SCADA System (배전 SCADA 기능을 이용한 고장타입.고장위치 진단 전문가 시스템)

  • Go, Yun-Seok;Sin, Deok-Ho;Sin, Hyeon-Yong;Lee, Gi-Seo
    • The Transactions of the Korean Institute of Electrical Engineers A
    • /
    • v.48 no.11
    • /
    • pp.1417-1423
    • /
    • 1999
  • Distribution system can experience the diverse events instantly and permanently. Also, it can experience high impedance fault or line drop under unbalanced situation, Accordingly, it is difficulty to identify the fault location because that data collected from distribution SCADA system may include uncertainty. This paper proposes an expert system, which can infer the faulted location the quickly and exactly for the diverse events in the distribution system. The expert system utilizes distribution SCADA function and collected data, especially, the monitoring mechanism for the normal open position switches is adopted newly in order to recognize the fault type exactly. Also, automated fault location diagnosis strategy is developed in order to minimize the spreading effect of fault obtained from the error of the system operator. The proposed strategy is implemented in C language. Especially, in order to prove the effectiveness of proposed expert system, the several scenario is simulated for the given model system. The real feeders are selected as model system for the simulation.

  • PDF

Monitoring of Chemical Processes Using Modified Scale Space Filtering and Functional-Link-Associative Neural Network (개선된 스케일 스페이스 필터링과 함수연결연상 신경망을 이용한 화학공정 감시)

  • Park, Jung-Hwan;Kim, Yoon-Sik;Chang, Tae-Suk;Yoon, En-Sup
    • Journal of Institute of Control, Robotics and Systems
    • /
    • v.6 no.12
    • /
    • pp.1113-1119
    • /
    • 2000
  • To operate a process plant safely and economically, process monitoring is very important. Process monitoring is the task to identify the state of the system from sensor data. Process monitoring includes data acquisition, regulatory control, data reconciliation, fault detection, etc. This research focuses on the data recon-ciliation using scale-space filtering and fault detection using functional-link associative neural networks. Scale-space filtering is a multi-resolution signal analysis method. Scale-space filtering can extract highest frequency factors(noise) effectively. But scale-space filtering has too large calculation costs and end effect problems. This research reduces the calculation cost of scale-space filtering by applying the minimum limit to the gaussian kernel. And the end-effect that occurs at the end of the signal of the scale-space filtering is overcome by using extrapolation related with the clustering change detection method. Nonlinear principal component analysis methods using neural network have been reviewed and the separately expanded functional-link associative neural network is proposed for chemical process monitoring. The separately expanded functional-link associative neural network has better learning capabilities, generalization abilities and short learning time than the exiting-neural networks. Separately expanded functional-link associative neural network can express a statistical model similar to real process by expanding the input data separately. Combining the proposed methods-modified scale-space filtering and fault detection method using the separately expanded functional-link associative neural network-a process monitoring system is proposed in this research. the usefulness of the proposed method is proven by its application a boiler water supply unit.

  • PDF

A Modified Fault Distance Calculation in the Power Quality Monitoring System (전기품질 모니터링 시스템에서의 사고거리계산 알고리즘)

  • Kang, Hyun-Gu;Chung, Il-Yop;Won, Dong-Jun;Moon, Seung-Il
    • Proceedings of the KIEE Conference
    • /
    • 2006.07a
    • /
    • pp.167-168
    • /
    • 2006
  • This paper proposes a new fault distance calculation method in the power quality (PQ) monitoring system. The proposed method calculates the fault impedance and the fault distance based on the measurement data of the PQ monitors and the information of the topology of the distribution systems. By using the iterative calculation method, the proposed method can find more exact location of the PQ events than the existing methods. The proposed method is applied to the IEEE 34 bus test feeders by using the PSCAD/EMTDC$^{TM}$.

  • PDF

Study on a Self Diagnostic Monitoring System for an Air-Operated Valve: Development of a Fault Library

  • Chai Jangbom;Kim Yunchul;Kim Wooshik;Cho Hangduke
    • Nuclear Engineering and Technology
    • /
    • v.36 no.3
    • /
    • pp.210-218
    • /
    • 2004
  • In the interest of nuclear power plant safety, a self-diagnostic monitoring system (SDMS) is needed to monitor defects in safety-related components. An air-operated valve (AOV) is one of the components to be monitored since the failure of its operation could potentially have catastrophic consequences. In this paper, a model of the AOV is developed with the parameters that affect the operational characteristics. The model is useful for both understanding the operation and correlating parameters and defects. Various defects are introduced in the experiments to construct a fault library, which will be used in a pattern recognition approach. Finally, the validity of the fault library is examined.

Development of knowledge based expert system for fault diag industrial rotating machinery (산업용 회전 기기의 현장 이상 진단을 위한 지식 기반 전문가 시스템 개발)

  • 이태욱;이용복;김승종;김창호;임윤철
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
    • /
    • 2001.11b
    • /
    • pp.633-639
    • /
    • 2001
  • This paper proposes a knowledge-based expert system. which is assembled into hardware organized with sensor module. AID converter, USB. data acquisition PC and software composed of monitoring and diagnosis module combined with a frame-based method using Sohre's chart and a rule-based method. Vibration signals using various sensors are acquired by AID converter. transferred into PC and processed to obtain a continuous monitoring of the machine status displayed into several plots. Through combining frame-base which covers wide vibration causes with rule-base which gives relatively specified diagnosis results, high accuracy of fault diagnosis can be guaranteed and knowledge base can be easily extended by adding new causes or symptoms. Some examples using experimental data show the good feasibility of the proposed algorithm for condition monitoring and diagnosis of industrial rotating machinery.

  • PDF