• 제목/요약/키워드: Fatigue life prediction method

검색결과 233건 처리시간 0.029초

연소실 구리합금의 피로수명 예측 (Life Prediction of Copper Alloy of Combustion Chamber)

  • 이금오;유철성;최환석
    • 한국추진공학회지
    • /
    • 제15권2호
    • /
    • pp.44-49
    • /
    • 2011
  • 액체로켓 연소기 재생냉각 챔버 내피에 사용되는 구리합금의 가동 수명을 예측하기 위해서 피로 수명에 대한 연구를 수행하였다. 수명을 예측하기 위해서 일반적으로 많이 사용되는 공통 경사법, 수정 공통 경사법, Mitchell의 방법, B$\"{a}$umel 과 Seeger의 방법, Ong의 방법들이 사용되었으며, 거의 모든 데이터가 현재 널리 사용되는 방법들로 예측이 잘 되지 않아 Ong의 방법을 수정한 새로운 수명식을 제안하였다. 제안된 수정 Ong의 방법은 3X 흩어짐 범위에서 수명을 잘 예측하였다.

연소실 구리합금의 피로수명 예측 (Life Prediction of Copper Alloy of Combustion Chamber)

  • 이금오;유철성;최환석
    • 한국추진공학회:학술대회논문집
    • /
    • 한국추진공학회 2010년도 제35회 추계학술대회논문집
    • /
    • pp.89-92
    • /
    • 2010
  • 액체로켓 연소기 재생냉각 챔버 내피에 사용되는 구리합금의 가동 수명을 예측하기 위해서 피로 수명에 대한 연구를 수행하였다. 수명을 예측하기 위해서 일반적으로 많이 사용되는 공통 경사법, 수정공통 경사법, Mitchell의 방법, Baumel 과 Seeger의 방법, Ong의 방법들이 사용되었으며, 거의 모든 데이터가 현재 널리 사용되는 방법들로 예측이 잘 되지 않아 Ong의 방법을 수정한 새로운 수명식을 제안하였다. 제안된 수정 Ong의 방법은 3X 흩어짐 범위에서 수명을 잘 예측하였다.

  • PDF

변형률속도효과를 고려한 일반냉연강판 점용접부의 피로수명평가 (Fatigue Life Evaluation of Spot Weldments of SPC Sheet Including Strain Rate Effect)

  • 송준혁;나석찬;유효선;강희용;양성모
    • 한국자동차공학회논문집
    • /
    • 제14권1호
    • /
    • pp.48-53
    • /
    • 2006
  • A methodology is described for predicting the fatigue life of the resistance spot weldment including strain rate effect. Because it is difficult to perform a physical failure test with high strain rate, an analytical method is necessary to get the mechanical properties of various strain rate, To this end, quasi-static tensile-shear tests at several strain rate were performed on spot weldments of SPC. These test provided the empirical data with the strain rate. With these results, we formulated the function of fatigue life prediction using the lethargy coefficient which is the global material property from tensile test. And, we predicted the fatigue life of spot weldment at dynamic strain rate. To confirm this method for fatigue life prediction, analytical results were compared with the experimental fatigue data.

Fatigue performance and life prediction methods research on steel tube-welded hollow spherical joint

  • Guo, Qi;Xing, Ying;Lei, Honggang;Jiao, Jingfeng;Chen, Qingwei
    • Steel and Composite Structures
    • /
    • 제36권1호
    • /
    • pp.75-86
    • /
    • 2020
  • The grid structures with welded hollow spherical joint (WHSJ) have gained increasing popularity for use in industrial buildings with suspended cranes, and usually welded with steel tube (ST). The fatigue performance of steel tube-welded hollow spherical joint (ST-WHSJ) is however not yet well characterized, and there is little research on fatigue life prediction methods of ST-WHSJ. In this study, based on previous fatigue tests, three series of specimen fatigue data with different design parameters and stress ratios were compared, and two fatigue failure modes were revealed: failure at the weld toe of the ST and the WHSJ respectively. Then, S-N curves of nominal stress were uniformed. Furthermore, a finite element model (FEM) was validated by static test, and was introduced to assess fatigue behavior with the hot spot stress method (HSSM) and the effective notch stress method (ENSM). Both methods could provide conservative predictions, and these two methods had similar results. However, ENSM, especially when using von Mises stress, had a better fit for the series with a non- positive stress ratio. After including the welding residual stress and mean stress, analyses with the local stress method (LSM) and the critical distance method (CDM, including point method and line method) were carried out. It could be seen that the point method of CDM led to more accurate predictions than LSM, and was recommended for series with positive stress ratios.

찢김에너지를 이용한 자동차용 방진 부품의 내구수명 예측 (Fatigue Life Prediction for Automotive Vibroisolating Rubber Component Using Tearing Energy)

  • 문형일;김호;우창수;김헌영
    • 한국자동차공학회논문집
    • /
    • 제20권6호
    • /
    • pp.100-106
    • /
    • 2012
  • Recently, the demand to acquire and improve durability performance has steadily risen in rubber components design. In design process of a rubber component, an analytical prediction is the most effective way to improve fatigue life. Existing methods of analytical estimation have mainly used an equation for fatigue life obtained from fatigue test data. However, such formula is rarely used due to costs and time required for fatigue testing, as well as randomness of rubber materials. In this paper, we describe fatigue life estimation of rubber component using only the results from a relatively simple tearing test. We estimated fatigue life of the Janggu type fatigue specimen and the automotive motor mount, and evaluated reliability of the proposed method by comparing the estimated values with actual test results.

저압터빈용 로터강의 이축 피로수명예측법에 관한 연구 (Study of Axial and Torsional Fatigue Life Prediction Method for Low Pressure Turbine Rotor Steels)

  • 현중섭;송기욱;이영신
    • 한국정밀공학회지
    • /
    • 제22권12호
    • /
    • pp.149-155
    • /
    • 2005
  • The rotating components such as turbine rotors in service are generally subjected to multiaxial cyclic loading conditions. The prediction of fatigue lift for turbine rotor components under complex multiaxial loading conditions is very important to prevent the fatigue failures in service. In this paper, axial and torsional low cycle fatigue tests were preformed for 3.5NiCrMo steels serviced low pressure turbine rotor of nuclear power plant. Several methods to predict biaxial fatigue life such as Tresca, von Mises and Brown & Miller's critical plane approach were evaluated to correlate the experimental results for serviced NiCrMoV steel. The fracture mode and fatigue characteristics of NiCrMoV steel were discussed based on the results of fatigue tests performed under the axial and torsional test conditions. In particular, the Brown and Miller's critical plane approach was found to best correlate the experimental data with predictions being within a factor of 2.

주조 알루미늄합금 A356의 저주기 피로특성 및 피로수명 모델 (Low Cycle Fatigue Characteristics of A356 Cast Aluminum Alloy and Fatigue Life Models)

  • 고승기
    • 한국자동차공학회논문집
    • /
    • 제1권1호
    • /
    • pp.131-139
    • /
    • 1993
  • Low cycle fatigue characteristics of cast aluminum alloy A356 with a yield strength and ultimate strength of 229 and 283 MPa respectively was evaluated using smooth axial specimen under strain controlled condition. Reversals to failure ranged from 16 to 107. The cast aluminum alloy exhibited cyclically strain-gardening behavior. The results of low cycle fatigue tests indicated that the conventional low cycle fatigue tests indicated that the conventional low cycle fatigue life model was not a satisfactory representation of the data. This occurred because the elastic strain-life curve was not-log-log linear and this phenomena caused a nonconservative and unsafe fatigue life prediction at both extremes of long and short lives. A linear log-log total strain-life model and a bilinear log-log elastic strain-life model were proposed in order to improve the representation of data compared to the conventional low cycle fatigue life model. Both proposed fatigue life models were statistically analyzed using F tests and successfully satisfied. However, the low cycle fatigue life model generated by the bilinear log-log elastic strain-life equation yielded a discontinuous curve with nonconservatism in the region of discontinuity. Among the models examined, the linear log-log total strain-life model provided the best representation of the low cycle fatigue data. Low cycle fatigue life prediction method based on the local strain approach could conveniently incorporated both proposed fatigue life models.

  • PDF

드럼 세탁기 Spider의 피로수명 신뢰성 평가에 대한 연구 (A Study on Reliability Estimation for Fatigue Life of the Spider from a Drum Washing Machine)

  • 이성민;조상봉;조성진;김영수;강동우;정연수;정보선
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2004년도 추계학술대회 논문집
    • /
    • pp.46-49
    • /
    • 2004
  • The spider of a drum washing machine receives the repeated fatigue loadings during laundering. Although the spider is designed statically safely, it often happens fatigue failure. Therefore it requires the safe design for fatigue and needs the prediction of quantitative fatigue life. The S-N diagram for a spider material is developed by fatigue test and statistical analysis. The stresses are measured directly from strain gages on the spider. To predict the fatigue life of spider, the rainflow counting method and Miner's rule are used. The data for fatigue life are analyzed statistically. From these data, reliability estimation for fatigue life can be done and also, equivalent fatigue life can be obtained. It will be applied to make and improve to a short period for design and prototype test.

  • PDF

CAE를 이용한 자동차용 휠(wheel)의 피로수명 예측기법 연구 (The Study on the Fatigue Life Prediction on Wheels through CAE)

  • 김만섭;고길주;김정헌;양창근;김관묵
    • 한국자동차공학회논문집
    • /
    • 제12권2호
    • /
    • pp.117-122
    • /
    • 2004
  • The fatigue life in wheels was predicted by simulating the experimental method using Finite-Element analysis. Based on a high frequency fatigue property, calculations of the stresses in wheels were performed by simulating the rotating bending fatigue test. Wheels made of an aluminum alloy(A356.2) were tested using a bending fatigue tester. Results from bending fatigue test showed a linear correlation between bending moment and stress amplitude. Consequently, Finite-Element calculations were performed by a linear analysis. In order to find stress-cycles curves, spoke parts of wheel were tested using a rotary bending fatigue tester. Also, highly accurate Finite-Element analysis requires regression lines and confidence intervals from these results. In conclusion, if the fatigue data related to the material and manufacturing procedure are reliable, the prediction on fatigue lift in wheels can be carried out with high accuracy.

Fatigue life prediction of multiple site damage based on probabilistic equivalent initial flaw model

  • Kim, JungHoon;Zi, Goangseup;Van, Son-Nguyen;Jeong, MinChul;Kong, JungSik;Kim, Minsung
    • Structural Engineering and Mechanics
    • /
    • 제38권4호
    • /
    • pp.443-457
    • /
    • 2011
  • The loss of strength in a structure as a result of cyclic loads over a period of life time is an important phenomenon for the life-cycle analysis. Service loads are accentuated at the areas of stress concentration, mainly at the connection of components. Structural components unavoidably are affected by defects such as surface scratches, surface roughness and weld defects of random sizes, which usually occur during the manufacturing and handling process. These defects are shown to have an important effect on the fatigue life of the structural components by promoting crack initiation sites. The value of equivalent initial flaw size (EIFS) is calculated by using the back extrapolation technique and the Paris law of fatigue crack growth from results of fatigue tests. We try to analyze the effect of EIFS distribution in a multiple site damage (MSD) specimen by using the extended finite element method (XFEM). For the analysis, fatigue tests were conducted on the centrally-cracked specimens and MSD specimens.