• Title/Summary/Keyword: Fatigue design

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Development of Automated Electric Snowplow by Using Clutch Bobbin for Improving Durability (내구성 향상을 위한 클러치 보빈 적용 고강성 전동식 제설기 개발)

  • Kim, Kee Joo;Park, Jun-Hyub
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.11
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    • pp.949-954
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    • 2016
  • When a snowplow is operating in the up or down direction, the sensor stops the movement automatically and the wire could be broken from an endless drive in the reverse direction impact or conversely winding wire. In the present study, a new bobbin was designed to ensure the durability of snowplows; in this design, the bobbin plays the role of a clutch during power transfer or idling. This will protect the blade of the snowplow during an impact and maintain close contact of the blade with the road. Therefore, the new technology to eliminate the tension and fatigue of the wire is suggested by winding a chain instead of the wire in the newly designed bobbin. From these, it was developed to extend the life of the snowplow without causing damages to the vehicle.

Comparison of Aerodynamic Loads for Horizontal Axis Wind Turbine (I): with and without Turbulent Inflow (수평축 풍력터빈의 공력 하중 비교 (I): 난류 유입 유·무)

  • Kim, Jin;Kang, Seung-Hee;Ryu, Ki-Wahn
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.44 no.5
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    • pp.391-398
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    • 2016
  • This study focused on the aerodynamic loads of the horizontal axis wind turbine blade due to the normal turbulence inflow condition. Normal turbulence model (NTM) includes the variations of wind speed and direction, and it is characterized by turbulence intensity and standard deviation of flow fluctuation. IEC61400-1 recommends the fatigue analysis for the NTM and the normal wind profile (NWP) conditions. The aerodynamic loads are obtained at the blade hub and the low speed drive shaft for MW class horizontal axis wind turbine which is designed by using aerodynamically optimized procedure. The 6-components of aerodynamic loads are investigated between numerical results and load components analysis. From the calculated results the maximum amplitudes of oscillated thrust and torque for LSS with turbulent inflow condition are about 5~8 times larger than those with no turbulent inflow condition. It turns out that the aerodynamic load analysis with normal turbulence model is essential for structural design of the wind turbine blade.

Friction Power Loss Reduction for a Marine Diesel Engine Piston (박용엔진 피스톤 스커트 프로파일 변경에 의한 마찰손실(FMEP) 저감 연구)

  • An, Sung Chan;Lee, Sang Don;Son, Jung Ho;Cho, Yong Joo
    • Tribology and Lubricants
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    • v.32 no.4
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    • pp.132-139
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    • 2016
  • The piston of a marine diesel engine works under severe conditions, including a combustion pressure of over 180 bar, high thermal load, and high speed. Therefore, the analyses of the fatigue strength, thermal load, clamping (bolting) system and lubrication performance are important in achieving a robust piston design. Designing the surface profile and the skirt ovality carefully is important to prevent severe wear and reduce frictional loss for engine efficiency. This study performs flexible multi-body dynamic and elasto-hydrodynamic (EHD) analyses using AVL/EXCITE/PU are performed to evaluate tribological characteristics. The numerical techniques employed to perform the EHD analysis are as follows: (1) averaged Reynolds equation considering the surface roughness; (2) Greenwood_Tripp model considering the solid_to_solid contact using the statistical values of the summit roughness; and (3) flow factor considering the surface topology. This study also compares two cases of skirt shapes with minimum oil film thickness, peak oil film pressure, asperity contact pressure, wear rate using the Archard model and friction power loss (i.e., frictional loss mean effective pressure (FMEP)). Accordingly, the study compares the calculated wear pattern with the field test result of the piston operating for 12,000h to verify the quantitative integrity of the numerical analysis. The results show that the selected profile and the piston skirt ovality reduce friction power loss and peak oil film pressure by 7% and 57%, respectively. They also increase the minimum oil film thickness by 34%.

The optimum design for 75.5k DWT bulk carrier using the multi-object modified artificial life algorithm by CSR rule (CSR규정에 따른 수정 인공생명 알고리즘을 이용한 75.5k DWT 산적화물선의 최적설계)

  • Bae, Dong-Myung;Kim, Hag-Soo;Zakki, Ahmad Fauzan
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.48 no.2
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    • pp.155-164
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    • 2012
  • The CSR rule was defined by IACS as the unified rule for a commercial ship like a bulk carrier and a tanker. It have been required more strict conditions for various parts like loading conditions, the local and girder strength, fatigue strength, FEM for the ship rule. It was changed in many parts of the ship rules. In this paper, the mid-parts of 17.5K DWT bulk carrier were optimized by the CSR rule. On the other hand, the modified artificial life algorithms with multi-object functions were developed for optimizing the scantling. It is possible to find multi-global optimum solutions in the multi-object functions. And it is faster and efficient than the artificial life algorithm. First, to be optimizing the scantling and the weight by CSR rule, that is calculated by the CSR rule. The next, the result is re-calculated by the modified artificial life algorithm with multi-object functions. The optimized results which are satisfied with the CSR rule like the minimum size and the thickness of stiffener and the minimum cost have been searched by the optimizing algorithm. And the results have been compared with the non-optimizing results.

Behavior Analysis of Ultra-Thin Whitetopping in Field (얇은 콘크리트 덧씌우기 포장의 거동 평가)

  • Kang, Jang-Hwan;Jang, Jin-Yen;Koo, Han-Mo;Cho, Yoon-Ho
    • International Journal of Highway Engineering
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    • v.6 no.1 s.19
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    • pp.25-36
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    • 2004
  • The total length of paved roads in Korea is 67,265 Km, and among these roads, about 40% of the national highways and 98% of local roads are paved with asphalt concrete. The major distress to asphalt pavement is rutting and fatigue crack. The permanent deformation including rutting accounts for about 75% of this distress. UTW(Ultra-Thin Whitetopping), which is known for its high-quality performance in asphalt pavement with rutting and cracking, seems to reduce maintenance costs significantly if it is used as the maintenance/repair method for domestic asphalt pavement. In the research, static load test was conducted to establish a behavior of Whitetopping under traffic and environmental condition. It showed that the effect of the thickness of the concrete layer and the temperature change was significant. In addition, the tensile strain as the wheel load position was close to interior and edge of concrete slab were increased up to 75% of maximum tensile strain. It showed that joint spacing must be considered in UTW design procedure.

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Development and Performance Evaluation of Liquid-type Chemical Additive for Warm-Mix Asphalt (중온화 액상형 화학첨가제 개발과 이를 적용한 중온 아스팔트의 성능 평가)

  • Baek, Cheolmin;Yang, Sunglin;Hwang, Sungdo
    • International Journal of Highway Engineering
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    • v.15 no.4
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    • pp.107-116
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    • 2013
  • PURPOSES: The liquid-type chemical warm-mix asphalt (WMA) additive has been developed. This study evaluates the basic properties of the additive and the mechanical properties of WMA asphalt and mixture manufactured by using the newly developed chemical additive. METHODS: First, the newly developed WMA additive was applied to the original asphalt by various composition of additive components and dosage ratio of additive. These WMA asphalt binders were evaluated in terms of penetration, softening point, rotational viscosity, and PG grade. Based on the binder test results, one best candidate was chosen to apply to the mixture and then the mechanical properties of WMA mixture were evaluated for moisture susceptibility, dynamic modulus, and rutting and fatigue resistance. RESULTS : According to the binder test, WMA asphalt binders showed the similar properties to the original asphalt binder except the penetraion index of WMA additive was a little higher than original binder. From the Superpave mix design, the optimum asphalt content and volumetric properties of WMA mixture were almost the same with those of hot mix asphalt (HMA) mixture even though the production and compaction temperatures were $30^{\circ}C$ lower for the WMA mixture. From the first set of performance evaluation, it was found that the WMA mixture would have some problem in moisture susceptibility. The additive was modified to improve the resistance to moisture and the second set of performance evaluation showed that the WMA mixture with modified chemical additive would have the similar performance to HMA mixture. CONCLUSIONS : Based on the various laboratory tests, it was concluded that the newly developed chemical WMA additve could be successfully used to produce the WMA mixture with the comparable performance to the HMA mixture. These laboratory evaluations should be confirmed by applying this additive to the field and monitoring the long-term performance of the pavement, which are scheduled in the near future.

Vibration Mode and Durability Characteristics of Automotive IDS using Rotary Swaging Process for Incremental Forming (로터리 스웨이징 공정의 점진성형에 의한 중공 드라이브샤프트의 진동모드 및 내구특성)

  • Lim Seong-Joo;Lee Nak-Kyu;Lee Chi-Hwan
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.5
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    • pp.127-133
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    • 2005
  • Rotary swaging is one of the incremental forming process which is a chipless process using the reduction of cross-sections of bars, tubes and wires. The TDS(Tube Drive Shaft) of monobloc used in automotive has been developed by the rotary swaging process. The mechanical characteristics of swaged parts such as the hardness, thickness and roughness are also estimated to conduct experimental analyses of rotary swaging process with the materials of 34Mn5 Furthermore the change in the vibration mode of TDS due to design parameters, which are the tube length, diameter and thickness, has been investigated and analysed. The weight of the TDS product is smaller by about $12.8\%$ than that of SDS with the same performance. It could be evidently found that the TDS is designed to be much lighter than SDS (Solid Drive Shaft). This advantage might give some possibility to improve the NVH (Noise-Vibration-Harshness) characteristics. A maximum torque and a total number of torsional repetitions for the TDS is checked and measured to know the torsional intensity and fatigue strength through the static torsion test and torsional durability test, respectively. A total number of the torsional repetitions up to the fracture for the TDS is greater than 250,000 times.

Filtering for reducing aliasing effects on auto-multiscopic monitor (무안경식 입체 다시점 모니터의 엘리어싱 감소를 위한 필터링 기법)

  • Park, Myung-Su;Yoo, Ji-Sang
    • Journal of Broadcast Engineering
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    • v.15 no.4
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    • pp.591-599
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    • 2010
  • In this paper, we propose a disparity-adaptive filtering method to reduce view-aliasing and inter-perspective aliasing on auto-multiscopic 3D display. View aliasing by the subsampled multi-view images could happen if the resolution of an auto-multiscopic monitor is lower than that of the original multi-view images. Furthermore, multi-view images on auto-multiscopic monitor usually cause eye strain and fatigue because of inter-perspective aliasing by discontinuity that exists between viewpoints. The greater disparity value becomes, the stronger these types of aliasing could be. Thus, we design a lowpass filter whose cut-off frequency is determined adaptively to the number of intermediate reconstructed views and their disparity's strength. Though experimental results, we show that the proposed filtering algorithm could reduce the aliasing effect very efficiently by using DSCQS (double stimulus continuous quality scale method).

Fatigue Analysis to Determine the Repair Limit for the Damaged Fastener Hole of Aging Aircraft(P-3CK) (노후항공기(P-3CK) 패스너 홀 손상 수리 한계 설정을 위한 피로해석)

  • Kim, Young-Jin;Kim, Hyeung-Geun;Kim, Chang-Young;Chang, Joong-Jin;Lee, Mal-Young
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.41 no.12
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    • pp.959-966
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    • 2013
  • In this study, based on P-3CK project using aging aircraft without any design information, the structural assessments of fastener holes to repair the short edge distance defects are investigated. For this purpose, the nacelle longeron which has many defects is selected and then conservative stress is calculated by performing the static analysis of 1.5ED, 1.8ED, 2.0ED defects of longeron fastener holes. This result applies to TWIST standard load spectrum to generate flight load spectrum. Then the crack growth analysis is performed by using flight load spectrum. Through this, the validity of a repaired fastener hole is evaluated. Finally, the standard of repair and the period of maintenance for a defected fastener hole are established.

Analysis for Characteristics Method on Wind Pressure of Trains Crossing in Tunnel (터널내 교행 열차의 풍압에 대한 특성법 해석)

  • Nam, Seong-Won
    • Journal of the Korean Society for Railway
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    • v.16 no.6
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    • pp.454-459
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    • 2013
  • Pressure waves are generated and propagate in a tunnel when train enters tunnel high speed. A compression wave due to the entry of train head propagates along the tunnel and is reflected at tunnel exit as an expansion wave. An expansion wave due to the entry of the train tail propagates along the tunnel and is reflected at tunnel exit as a compression wave. These pressure waves are repeatedly propagated and reflected at the tunnel entrance and exit. Severe pressure changes causes ear-discomfort for passengers in the cabin and micro pressure waves around the tunnel exit. It is necessary to analyze the transient pressure phenomena in tunnels qualitatively and quantitatively, because pressure change rate is considered as one of the major design parameters for optimal tunnel cross sectional area and repeated fatigue force on car body. In this study, we developed a characteristics method based on a fixed mesh system and boundary conditions for crossing trains and analyzed this system using an X-t diagram. The results of the simulation show that offsetting of pressure waves occurs for special entry conditions of a crossing train.