• Title/Summary/Keyword: Fatigue Life(피로수명)

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Fatigue Life Optimization of Spot Welding Nuggets Considering Vibration Mode of Vehicle Subframe (서브프레임의 진동모드를 고려한 점용접 너깃의 피로수명 최적설계)

  • Lee, Sang-Beom;Lee, Hyuk-Jae
    • The Journal of the Acoustical Society of Korea
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    • v.28 no.7
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    • pp.646-652
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    • 2009
  • In this paper, welding pitch optimization technique of vehicle subframe is presented considering the fatigue life of spot welding nuggets. Fatigue life of spot welding nuggets is estimated by using the frequency-domain fatigue analysis technique. The input data, which are used in the fatigue analysis, are obtained by performing the dynamic analysis of vehicle model passing through the Belgian road profile and also the modal frequency response analysis of finite element model of vehicle subframe. According to the fatigue life result obtained from the frequency-domain fatigue analysis, the design points to optimize the weld pitch distance are determined. For obtaining the welding pitch combination to maximize the fatigue life of the spot welding nuggets, 4-factor, 3-level orthogonal array experimental design is used. This study shows that the optimized subframe improves the fatigue life of welding nugget with minimum fatigue life about 65.8 % as compared with the baseline design.

Probabilistic Approach for Fatigue Life of Composite Materials with Impact-Induced Damage (충격손상 복합재료의 피로수명에 대한 통계적 해석 연구)

  • Kang, Ki-Weon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.11 no.9
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    • pp.3148-3154
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    • 2010
  • This paper presents the probabilistic analysis for fatigue life of Glass/Epoxy laminates with impact-induced damage. For this, a series of impact tests were perfomed on the Glass/Epoxy laminates using instrumented impact testing machine. Then, tensile and fatigue tests carried out so as to generate post-impact residual strength and fatigue life. Two Parameter Weibull distribution was used to fit the residual strength and fatigue life data of Glass/Epoxy composite laminates. The residual strength was affected by impact energy and their variance decreased with increasing of impact energy. The fatigue life of impacted laminates was greatly reduced by impact energy and this trend depended on applied stress amplitude. Additionally, the variation of fatigue life was gradually decreased with the applied stress amplitude.

Fatigue Life Estimation Method Considering Traffic Properties for Steel Highway Girder Bridge (교통특성을 고려한 강도로교의 피로수명 평가 방안)

  • Lee, Hee-Hyun;Kyung, Kab-Soo;Jeon, Jun-Chang
    • Journal of Korean Society of Steel Construction
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    • v.22 no.3
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    • pp.209-218
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    • 2010
  • The fatigue phenomenon, which is induced by stress accumulation due to the repeated loading of vehicles in the long term, is one of the main factors of the span of life of a steel bridge. In this paper, the effects of traffic properties on the fatigue life of ordinary short- and medium-span steel plate girder bridges that are exposed to relatively large dynamic effects are investigated. From the analysis, it was known that the fatigue life of the bridge becomes shorter with increasing traffic volume and number of large vehicles, and is affected by the weights of the vehicles. Based on the analysis results, a new parameter that can represent the traffic property that affects the fatigue life of the subject bridge is suggested, and the validity of the parameter is confirmed.

An Evaluation on Quality of Field Trial Protocol using Pay Factor and Analysis of Fatigue Life (지불계수를 이용한 시험포장구간의 품질평가와 피로수명 분석)

  • Lee, Jae-Hack;Rhee, Suk-Keun;Kim, Seong-Min;Hwang, Sang-Min
    • International Journal of Highway Engineering
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    • v.11 no.4
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    • pp.133-142
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    • 2009
  • This research is performed to estimate quality of trial pavement for construction and analyze effect of fatigue life by using the pay factor. Specially, asphalt content which is difficult to control the pavement quality, is selected by pay adjustment standard factors and pay factor is calculated by asphalt content. This research is also analyzed to present relation of fatigue life according to asphalt content, to evaluate quality of the road pavement by calculating pay factor of sampling trial field mixture 2 times. This research confirms that it is different quality of road pavement according to pay factor changes. To analyze the fatigue life of pavement by using asphalt mixture for trial field. As a result, it is conformed that high pay factor could be high fatigue life of trial field. This means that pay factor using probability theory reflects road pavement fatigue life. Also, this study is included that beam fatigue test manufacturing specimen such as mixing type of plant which purvey asphalt mixture to trial field, compared with fatigue life of trial field. As a result, the fatigue life of specimen that is manufactured by mix type is higher than trial field specimen. This means that performance of road pavement can be reduced by gradation or other effects. Therefore, to exactly evaluate the quality of road pavement, pay factor should be calculated appling various pay adjustment standard factors such as gradation, air-void in U.S. states which is adopted pay adjustment.

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Evaluation of Rail Fatigue Life by Grinding of Kyeong-Bu High-Speed Line (경부고속선의 레일 연마에 따른 레일 피로수명 평가)

  • Kim, Man-Cheol;Choi, Eun-Soo
    • Journal of the Korean Society for Railway
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    • v.13 no.6
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    • pp.577-582
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    • 2010
  • The importance of maintenance of rail surface defects is increasing according to the KTX operation. That is because during high speed operation of rolling stocks, rail surface defects shorten fatigue life of rail, accelerate track degradation and deteriorate ride comfort. Rail grinding has been applied for effective rail maintenance in Kyeong-Bu HS line. This paper evaluates the effectiveness of rail grinding in term of rail fatigue life. To this end, the stresses of the rail are measured under KTX running and the equivalent stress range is calculated by RMC after the frequency analysis done with rainflow counting method. Also, The Modified Miner's rule is applied to predict the fatigue life of ground rail. The result of the analysis shows that the fatigue life of ground rail is increased by 15%.

Study on Fatigue Damage Model and Multi-Stress Level Fatigue Life Prediction of Composite Materials (II) -Fatigue Damage Model using Reference Modulus- (복합재료의 피로손상 모형 및 다응력 수위 피로수명 예측 연구 (II) - 참고계수를 이용한 피로 손상 모형 -)

  • 이창수;황운봉;한경섭
    • Composites Research
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    • v.12 no.2
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    • pp.62-69
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    • 1999
  • During fatigue loading of composite materials, damage accumulation can be monitored by measuring their material properties. In this study, fatigue modulus is used as the damage index. Fatigue life of composite materials may be predicted analytically using damage models which are based on fatigue modulus and resultant strain. Damage models are propesed as funtions of applied stress level, number of fatigue cycle and fatigue life. The predicted life was comparable to the experimental result obtained using E-glass fiber reinforced epoxy resin materials and pultruded glass fiber reinforce polyester composites under two-stress level fatigue loading.

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Study on Fatigue Life Estimation for Aircraft Engine Support Structure (항공기 엔진 지지구조물의 피로수명 해석에 관한 연구)

  • Hur, Jang-Wook
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.11
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    • pp.1667-1674
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    • 2010
  • The fatigue life is estimated while determining the reliability of aircraft structures. In this study, the estimation of fatigue life was carried out on the basis of a cumulative damage theory; the working S-N curve and the equivalent stress on the engine support structure significantly affect the safety of the aircraft. The maximum stress observed was 1,080 MPa in the case of scissors link under crash load condition, and there was a 5% margin for the allowable stress corresponding to the temperature reduction factor. The maximum stress was 876 MPa, and the stress equation coefficient had a maximum value of 0.019 MPa/N in the case of scissors link under fatigue loads. In the results of the fatigue life analysis, the safety life in a fretting area of scissors link upper part was 416,667 flight hour, and other parts showed to infinite life. Therefore, it was demonstrated that the fatigue life requirement of aircraft engine support structure (scissors link, straight link) could be satisfied.

Composites Fatigue Life Evaluation based on non-linear fatigue damage model (비선형 피로손상 모델을 이용한 복합재 피로수명 평가)

  • 김성준;황인희
    • Composites Research
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    • v.16 no.1
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    • pp.13-18
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    • 2003
  • Prediction of composite fatigue life is not a straightforward matter, depending on various failure modes and their interactions. In this paper, a methodology is presented to predict fatigue life and residual strength of composite materials based on Phenomenological Model(non-linear fatigue damage model). It is assumed that the residual strength is a monotonically decreasing function of the number of loading cycles and applied fatigue stress ratio and the model parameters(strength degradation parameter and fatigue shape parameter) are assumed as function of fatigue life. Then S-N curve is used to extract model parameters that are required to characterize the stress levels comprising a randomly-ordered load spectrum. Different stress ratios (${\sigma}_{min}/{\;}{\sigma}_{max}$) are handled with Goodman correction approach(fatigue envelope) and the residual strength after an arbitrary load cycles is represented by two parameter weibull functions.

Fatigue Life Prediction of Sensor Pod for Aircraft Considering Aircraft Loads (비행체 하중을 고려한 항공기용 센서 포드의 피로수명 예측)

  • Cho, Jae Myung;Jang, Joon;Choi, Woo Chun;Bae, Jong In
    • Journal of Aerospace System Engineering
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    • v.13 no.3
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    • pp.32-39
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    • 2019
  • Sensor pods mounted on the exterior of the aircraft used for tactical missions should have a fatigue life based on the expected load spectrum during operation. For mission equipment such as the sensor pod, the frequency fatigue life prediction method which applies the dynamic vibration environment condition is preferred due to the efficiency of the analysis. In this paper, a fatigue life prediction method in the frequency domain where stress due to static and dynamic loads is synthesized based on the actual flight load spectrum is proposed. After comparison with the existing analysis method, the fatigue life of the proposed analysis method was predicted conservatively. The proposed sensor pods satisfy the requirements of the fatigue life.

Probabilistic Distributions of Fatigue Life of Concrete Subjected to Flexural Loading (콘크리트 휨피로수명의 확률분포)

  • Oh, Byung Hwan;Lee, Hee Taik
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.6 no.2
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    • pp.103-109
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    • 1986
  • The distributions of fatigue life of concrete for various applied fatigue stress levels are investigated. The concrete beam specimens are tested in four-point flexural loading conditions. Three different levels of applied fatigue stresses are considered. They are 85%. 75%. 65%, respectively, of the static flexural strength of concrete. The present study indicates that the shapes of the probability distribution of fatigue lives are rather different for different levels of applied fatigue stress. This necessitates the consideration of the effects of applied fatigue stress levels on fatigue life distributions of concrete in order to conduct a realistic fatigue reliability analysis. The graphical method, the method of moments, and the method of maximum likelihood estimation are used to evaluate the distribution parameters of fatigue lives. It was found that the shape parameter of Weibull distribution for the fatigue life of concrete ranges from 2.0 to 4.0 according to the level of applied fatigue stress.

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