• 제목/요약/키워드: Fatigue Fractured Surface

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항공기용 Al의 피로파면 분석에 관한 연구 (A Study on the Analysis of Fatigue-fractured Surface of Aluminium for Aircraft)

  • 주원경;권용구;배성인;송정일
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2007년도 춘계학술대회A
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    • pp.274-278
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    • 2007
  • The purpose of this study is to analyze the important loads related with crack-growth in aircraft. Al Alloys mainly used in aircraft are Al2024 and Al7075 in Duralumin. In random fatigue loading, it has been understood crack-growth characteristic using fractured surface photograph by SEM. In order to obtained CTOD, we measured a crack size in wing frame part. As a result of fatigue experiment that accumulating plenty of fatigue loadings, we find more cracks than that produces in the same fatigue loading. The important loads relating to crack-growth was found in the largest strain cycle. Applying strain block in fatigue experiment, it is actually loading in connection of aircraft. In conclusion, These results can be used for preventing an accident owing fatigue-fracture in aircraft.

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X-선 프랙토그라피에 의한 가스배관재의 피로파면해석 (Analysis on the Fatigue Fracture Surface of Gas Piping Material using the X-Ray Fractography)

  • 임만배
    • 한국안전학회지
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    • 제17권1호
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    • pp.18-24
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    • 2002
  • This study verified the relationship between fracture mechanics parameters(${\Delta}K,\;K_{max}$) and X-ray parameters ($(\sigma}_r,;B$) for G365 steel at elevated temperature up to $300{\circ}C$. The fatigue crack propagation test were carried out and X-ray diffraction technique according to crack length direction was applied to fatigue fractured surface. The residual stress on the fracture surface was found to increase in low ${\Delta}K$ region, reach to a maximum value at a certain value of $K_{max}$ or ${\Delta}K$ and then decrease. Residual stress was independent on stress ratio by arrangement of ${\Delta}K$ and half value breadth was independent by the arrangement of $K_{max}$. The equation of ${\sigma}_r-{\Delta}K$ was established by the experimental data. Therefore, fracture mechanics parameters could be estimated by the measurement of X-ray parameters.

X선 회절과 유한요소법을 이용한 터빈 블레이드의 파괴기구에 관한 연구 (A Study on the Failure Mechanism of Turbine Blade using X-Ray Diffraction and FEM)

  • 김성웅;홍순혁;전형용;조석수;주원식
    • 대한기계학회논문집A
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    • 제26권8호
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    • pp.1645-1652
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    • 2002
  • The failure analysis on fractured parts is divided into the qualitative method by naked eyes and metallurgical microscope etc. and the quantitative method by SEM and X-ray diffraction etc. X-ray fractography can be applied to contaminated surface as well as clean surface and gain the plastic deformation and the residual stress near the fractured surface. Turbine blade is subject to cyclic bending force by steam pressure and suffers fatigue damage according to the increasing operating time. Therefore, to clean up the fracture mechanism of torsion-mounted blade in nuclear plant, the fatigue and the X-ray diffraction test was performed on the 12%Cr steel fur turbine blade and the fractured parts. The correlation of X-ray parameter and fracture mechanics parameter was determined, and then the load applied to actual broken turbine blade was predicted. Failure analysis was performed by contact stress analysis and Goodman diagram of torsion-mounted blade.

X-선 회절을 이용한 피로하중을 받는 일반구조용강의 잔류응력에 관한 연구 (A Study on Residual Stress for Fatigue Fracture Surface in General Purpose Structural Steel using X-ray Diffraction)

  • 조석수;장득열;주원식
    • 한국자동차공학회논문집
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    • 제7권8호
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    • pp.248-261
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    • 1999
  • The fatigue life of mechanical components and structures has been influenced by mechanical, material and environmental conditions. It is important to search out the load type and size for accurate cause of fracture at the damaged surface of material. The fractographic method by x-ray diffraction can utilize residual stress $\sigma$_r and half-value breadth B and find out the types and the mechanical conditions of fracture. This study showed the relationship between fracture mechanical parameters $\Delta$K, $K_{max}$ and X-ray residual stress $\sigma$_r for normalized SS41 steel with homogeneous crystal structure and M.E.F. dual phase steel(martensite encapsulated islands of ferrite). The fatigue crack propagation tests were carried out under stress ratios 0.1 and 0.5. The x-ray diffraction technique according to crack propatation direction was applied to fatigue fractured surface. Residual stress $\sigma$_r was independent on stress ratios by arrangement of $\Delta$K. The equation of $\sigma$_r$\Delta$K was established by the experimental data. Therefore, fracture mechanical parameters can be estimated can be estimated by the measurement of X-ray parameters.

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회전굽힘 피로 하에서의 철도 차축재료 프레팅 피로거동 평가 (The Evaluation of Fretting Fatigue Behavior on Rotary Bending Fatigue for Railway Axle Material)

  • 최성종;권종완
    • 한국자동차공학회논문집
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    • 제18권2호
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    • pp.74-82
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    • 2010
  • Fretting damage can be observed in automobile and railway vehicle, fossil and nuclear power plant, aircraft etc. In the present study, railway axle material RSA1 used for evaluation of fretting fatigue life. Plain and fretting fatigue tests were carried out using rotary bending fatigue tester with proving ring and bridge type contact pad. Through these test, the following results are obtained: 1) it is found that the fretting fatigue limit of standard specimen decreased about 37% compared to the plain fatigue limit. 2) The early crack of Shinkansen type specimens initiated in contact area and final fractured below samp=214 MPa. 3) The early crack of all TGV type specimens initiated in rounded area and fractured. 4) Tire tracks and rubbed scars were observed in the oblique crack region and fatigue crack growth region of fracture surface. 5) The wear debris is observed on the contact surface, and oblique cracks at an earlier stage are initiated in contact area. These results can be used as useful data in a structural integrity evaluation of railway axle.

X-선 회절을 이용한 피로균열진전거동과 응력확대계수 예측에 관한 연구 (A Study on Prediction of Stress Intensity Factor and Fatigue Crack Growth Behavior Using the X-ray Diffraction Technique)

  • 임만배;부명환;공유식;윤한기
    • 대한기계학회논문집A
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    • 제27권5호
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    • pp.673-680
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    • 2003
  • This study verified the relationship between fracture mechanics parameters(ΔK, ΔK$\sub$eff/, K$\sub$max/) and X-ray parameters (${\alpha}$$\sub$r/, B) for SG365 steel at elevated temperature up to 300$^{\circ}C$. The fatigue crack propagation test were carried out and X-ray diffraction technique according to crack length direction was applied to fatigue fractured surface. The residual stress on the fracture surface was found to increase low ΔK region, reach to a maximum value at a certain value of K$\sub$max/ or ΔK and then decrease. Residual stress were independent on stress ratio by arrangement of ΔK and half value breadth were independent by the arrangement of K$\sub$max/. The equation of ${\alpha}$$\sub$r/ - ΔK was established by the experimental data. Therefore, tincture mechanics parameters could be estimated by the measurement of X-ray parameters.

가스배관재의 X-선 회절분석과 피로균열거동에 관한 연구 (A Study on the X-ray Diffraction Analysis and the Fatigue Crack Growth Behavior for the Gas Piping Material)

  • 임만배;윤한기;박원조
    • 한국해양공학회지
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    • 제16권3호
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    • pp.54-58
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    • 2002
  • This study investigates a relationship between fracture mechanics parameters (Stress Intensity Factor Range: ΔK, Maximum Stress Intensity Factor; Kmax) and X-ray parameters (residual stress:$\sigma$r half-value breadth: B) for SG365 steel at elevated temperature up to 30$0^{\circ}C$. The fatigue crack propagation test were carried out and X-ray diffraction technique according to the direction of crack length was applied to fatigue fractured surface. The residual stress on the fracture surface was found to increase at low ΔK region, to reach a maximum value at a certain value of Kmax or ΔK and then to decrease. Residual stress was independent of stress ratio by arrangement of ΔK and half value breadth were independent of the arrangement of Kmax. The equation of $\sigma$r-ΔK was established by the experimental data. therefore, fracture mechanics parameters could be estimated by the measurement of X-ray parameters.

X-선 회절을 이용한 피로균열진전거동과 응력확대계수 예측에 관한 연구 (A study on prediction of stress intensity factor and fatigue crack growth behavior using the X-ray diffraction technique)

  • 임만배;공유식;부명환;차귀준;윤한기
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 추계학술대회논문집A
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    • pp.317-323
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    • 2001
  • This study verified the relationship between fracture mechanics parameters$({\Delta}K,\;{\Delta}K_{eff},\;K_{max})$ and X-ray parameters $(\sigma_r,\;B)$ for SG365 steel at elevated temperature up to $300^{\circ}C$. The fatigue crack propagation test were carried out and X-ray diffraction technique according to crack length direction was applied to fatigue fractured surface. The residual stress on the fracture surface was found to increase low ${\Delta}K$ region, reach to a maximum value at a certain value of $K_{max}\;or\;{\Delta}K$ and then decrease. Residual stress were independent on stress ratio by arrangement of ${\Delta}K$ and half value breadth were independent by the arrangement of $K_{max}$. The equation of $\sigma_r-{\Delta}K$ was established by the experimental data. Therefore, fracture mechanics parameters could be estimated by the measurement of X-ray parameters.

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X-선 회절에 의한 SS41강의 피로파면해석 (X-ray diffraction study on fatigue fractured surface of SS41 Steel)

  • 오세욱;박수영;김기환;김태형
    • 한국해양공학회지
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    • 제8권1호
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    • pp.114-122
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    • 1994
  • X-ray stress constant, K, was determined for the diffraction line of (211)plane by using Cr-K$\alpha$ radiation. K was -340.87 MPa/deg. Fatigue crack propagation tests of SS41 steel were conducted under stress ratios of 0.1, 0.3 and 0.5. The half-value breadth of X-ray diffraction profile was measured at and beneath the fracture surface. The half-value breadth, B, on the fracture surface was found to increase with increasing $K_max$. The value of B was influenced by stress ratio in SS41 steel. The half-value breadth took the maximum value at the borden of reversed plastic zone, while it approached to the initial (pre-fatigue) value near the boundary of monotonic plastic zone. The maximum depth of the plasticzone was evaluated on the basis of the half-value breadth distribution. The depth $\omega$$_y$ is related to $K_max$by the following equation : $\omega$$_y$ = $\alpha$($K_max$/$\sigma$$_y$$)^2$ where .sigma.$\sigma$$_y$ is the yield strength obtength obtained in tension test .alpha.is 0.136 for SS41 steel.

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X-선 회절에 의한 SS41 불림재와 M.E.F. 복합 조직강의 피로 파단면 해석에 관한 연구 (A Study on the Fatigue-Fractured Surface of Normalized SS41 Steel and M.E.F. Dual Phase Steel by an X-ray Diffraction Technique)

  • 오세욱;박영철;박수영;김득진;허선철
    • 비파괴검사학회지
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    • 제16권1호
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    • pp.10-18
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    • 1996
  • 본 연구에서는 SS41 불림재와 M.E.F. 복합 조직강에 대해서 파괴 역학 파라미터와 X-선 파라미터 사이의 관계를 규명하였다. 피로 균열 진전 실험이 수행되었고, X-선 회절 방법이 피로 파단면에 적용되었다. 피로 파단면을 순차적으로 전해 연마하면서 깊이에 따른 X-선 파라미터(잔류응력, 반가폭)의 변화를 관찰하였다. 최대 소성역 깊이 $w_y$는 SS41 불림재에서는 반가폭의 분포로, M.E.F. 복합 조직강에 대해서는 잔류 응력의 분포로 결정할 수 있었다. 피로 파단면의 깊이 방향에 따른 X-선 파라미터의 분포로부터 $K_{max}$$w_y$의 관계식이 실험 데이타로부터 얻어지고, 이 식들으로부터 $K_{max}$$w_y$의 측정에 의하여 추정되어질 수 있다.

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