• Title/Summary/Keyword: Fatigue Diagram

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Fatigue Life Estimation of Welded Components Considering Welding Residual Stress Relaxation and Its Mean Stress Effect (잔류응력 이완 및 이의 평균응력 효과를 고려한 용접부 피로수명 평가)

  • Han, Seung-Ho;Han, Jeong-Woo;Shin, Byung-Chun;Kim, Jae-Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.1
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    • pp.175-182
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    • 2003
  • The fatigue life of welded joints is sensitive to welding residual stress and complexity of their geometric shapes. To predict the fatigue life more reasonably. the effects of welding residual stress and its relaxation on their fatigue strengths should be considered quantitatively, which are often regarded to be equivalent to the effects of mean stresses by external loads. The hot-spot stress concept should be also adopted which can reduce the dependence of fatigue strengths for various welding details. Considering the factors mentioned above, a fatigue life prediction model using the modified Goodman's diagram was proposed. In this model, an equivalent stress was introduced which is composed of the mean stress based on the hot-spot stress concept and the relaxed welding residual stress. From the verification of the proposed model to real welding details, it is proved that this model can be applied to predict reasonably their fatigue lives.

Research on Fafigue Life Prediction of Muffler with Weld-zone Shape (용접부 형상을 고려한 머플러의 피로수명 예측에 관한 연구)

  • Kim, Jong-Yun;Kang, Sung-Su;Kim, Gug-Yong;Park, Soon-Cheol;Kim, Chung-Kwan
    • Journal of Advanced Marine Engineering and Technology
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    • v.36 no.1
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    • pp.85-93
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    • 2012
  • In this study, the geometry of the weld is used to develop the process of fatigue life prediction. For the development of fatigue life prediction process, bending fatigue test of muffler is conducted to obtain M(Moment)-N(Fatigue life) diagram. Modeling the geometry of the weld which is failed is performed to conduct static load analysis and analysis results are used to calculate the stress concentration factor. The stress concentration factor is used to get the fatigue notch factor and this was based on the fatigue life prediction. As a result of the comparison of test values and predicted values, predicted values are verified.

A study on the fatigue characteristics of SLS 3D printed PA2200 according to uniaxial cyclic tensile loading (SLS 3D 프린터를 이용하여 제작된 PA2200의 단축 반복 인장하중에 따른 피로 특성에 관한 연구)

  • Park, Jun-Soo;Jeong, Eui-Chul;Choi, Han-Sol;Kim, Mi-Ae;Yun, Eon-Gyeong;Kim, Yong-Dae;Won, Si-Tae;Lee, Sung-Hee
    • Design & Manufacturing
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    • v.14 no.1
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    • pp.49-55
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    • 2020
  • In this study, the fatigue behavior and fatigue life characteristics of PA2200 specimens fabricated by SLS 3D printer were studied. Fatigue tests were performed according to the standard specification (ASTM E468) and fatigue life curves were obtained. In order to perform the fatigue test, mechanical properties were measured according to the test speed of the simple tensile test, and the self-heating temperature of the specimen according to the test speed was measured using an infrared temperature measuring camera in consideration of heat generation due to plastic deformation. There was no significant difference within the set test speed range and the average self-heating temperature was measured at 38.5 ℃. The mechanical strength at the measured temperature showed a relatively small difference from the mechanical strength at room temperature. Fatigue test conditions were established through the preceding experiments, and the loading conditions below the tensile strength at room temperature 23 ℃ were set as the cyclic load. The maximum number of replicates was less than 100,000 cycles, and the fracture behavior of the specimens with the repeated loads showed the characteristics of Racheting. It was confirmed that SLS 3D printing PA2200 material could be applied to the Basquin's S-N diagram for the fatigue life curve of metal materials. SEM images of the fracture surface was obtained to analyze the relationship between the characteristics of the fracture surface and the number of repetitions until failure. Brittle fracture, crazing fracture, grain melting, and porous fracture surface were observed. It was shown that the larger the area of crazing damage, the longer the number of repetitions until fracture.

Experimental and Analytical Study on Fatigue Strength Evaluation for the Bogie Frame of Tilting Railway Vehicles (틸팅열차용 주행장치 프레임에 대한 피로강도평가를 위한 해석 및 시험적 연구)

  • Kim Jung-Seok;Kim Nam-Po;Ko Tae-Whan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.1 s.244
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    • pp.97-104
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    • 2006
  • This paper has investigated the strength of the bogie frame for the Korean tilting train that is being developed in KRRI. In this study, the loading conditions imposed on the bogie frame of tilting train were derived and the static and fatigue strength of the bogie frame has been evaluated. In order to achieve these goals, finite element analysis has been performed and the stress concentration areas were investigated. Based on the analytical results, the static load tests were conducted under the nontilting load conditions and the tilting load conditions. The test results were used to evaluate the fatigue strength of the bogie frame by Goodman diagram.

Fatigue Crack shape Variations by a Residual Stress and Fatigue Life Predition (잔류응력에 의한 피로균열면 형상변화 및 수명예측)

  • 강용구;서창민;박원종
    • Journal of Ocean Engineering and Technology
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    • v.7 no.2
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    • pp.68-78
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    • 1993
  • Fatigue crack shape variation by a residual stress during crack growth and life predition are studied. An analytical method is presented to predict the influence of a residual stress due to heattreatment on crack shape variations. Computer simulation results using this me thod are graphically shown that crack growth rate to surface direction are decreased due to compressive residual stress exisiting in surface area. These results are commpared with experimental results. The fatigue life is also predicted by computer simulation of crack aspect ratio variation which is based on the surface crack length increment per unit cycle calculated from a-N diagram. Predited life is about 12 percent lower than experimental life.

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A Study on the Fatigue Strength of Propellers for High Speed and Large Ships in Sea Water (대형 고속 선박용 프로펠러의 해수 중 피로강도에 관한 연구)

  • Kim, Jong-Ho;An, Jae-Hyeong;Gang, Nak-Hun
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.207-212
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    • 2003
  • Recently there has been a remarkable increase in the number of high speed and large ships, and the high power involved for propulsion of above ships have brought high pitch ratio and high skew propeller. The recent tendency toward highly skewed propeller has increased the load on propeller blades and the fatigue strength of propeller blades has become the critical point in design of propellers for above ships. In this paper fatigue tests in sea water were carried out on propeller material of Ni-Al bronze. The stress and environmental conditions of the test were selected to be close to those of full size propellers in use. The effect of stress ratio, stress frequency, revolution number of propeller for above ships numbers and so on were discussed.

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Bonding and debonding behavior of FRP sheets under fatigue loading

  • Iwashita, Kentaro;Wu, Zhishen;Ishikawa, Takashi;Hamaguchi, Yasumasa;Suzuki, Toshio
    • Advanced Composite Materials
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    • v.16 no.1
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    • pp.31-44
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    • 2007
  • The purpose of this study is to improve the examining and understanding of the bonding behavior of Fiber Reinforced Polymer (FRP) sheets bonded to concrete blocks and steel plates under fatigue loading. First, a series of experimental investigations is summarized in the paper. The fatigue behavior of bonding surface between FRP sheets and concrete is finally characterized by the conducted P-S-N diagram representing the relationship among the probability of FRP debonding (P), the bond stress amplitudes (S), and the number of cycles (N) at debonding on a semi-logarithmic scale. The different debonding modes for various fracturing surface are also investigated and evaluated.

Evaluation of static and fatigue strength for end trailer bogie (단부객차대차의 정적강도 및 피로강도 평가)

  • Cho, Woo-Kang;Han, Sung-Wook;Song, Si-Yeop;Park, Guen-Soo;Park, Hyung-Soon
    • Proceedings of the KSR Conference
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    • 2007.05a
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    • pp.155-161
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    • 2007
  • A bogie frame is typical safty part of railway vehicle. Main performance of a bogie frame is to support a car body and passenger weight and transfer traction and braking force. This paper is to evaluate the static strength and fatigue strength for the end trailer bogie with UIC 615-4 code. Therefore stress analysis of the end trailer bogie frame has been performed for various loading condition according to the UIC 615-4 code and haigh diagram is used for evaluation of fatigue strength. By the results of these analysis, static and fatigue strength of the end trailer bogie is satisfied with a applied criterion.

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Fatigue Life Evaluation Model for Welded feints Based on Nominal Stress and Residual Stress Relaxation (잔류응력 완화를 고려한 공칭응력 기반 용접재의 피로수명 평가 모델)

  • 구병춘;양승용;정흥채;최성규
    • Proceedings of the KWS Conference
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    • 2004.05a
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    • pp.249-251
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    • 2004
  • According to our fatigue tests carried out at 20 ㎐, R=0.1 on transversely butt-welded joints, fatigue strengths of as-welded specimens, that is, specimens having residual stress are higher than those of annealed specimens in short hie range, but vice verse in long life range. This behavior seems to be concerned mainly with residual stress relaxation by applied loading. After analyzing the welding process, we conducted finite element analysis to quantify the degree of residual stress relaxation. By taking into account residual stress relaxation, modified Goodman diagram, and nominal stress, we evaluated the fatigue life of the welded joint from the S-N curve for the parent material. The estimated results are in a good agreement with the experimental results.

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The Effect of Notch on Bending Fatigue Strength of Structural Steel (구조용 강의 굽힘 피로강도에 미치는 Notch의 영향)

  • 박노석
    • Journal of Biosystems Engineering
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    • v.1 no.1
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    • pp.64-72
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    • 1976
  • This experimental work was carried out to investigate the fatigue bending strength on various shapes and sizes of notches of the domestically manufactured steel plate. The notch types tested were a circular hole, U-and V-notches. The S-N diagram for different notch shapes were discussed in relation to plan bending strength and stress concentration factor of notches .The results of the experiments are summarized as follows : (1) The difference between stress concentration factor and notch factor was greater as the radium of notch root became smaller, and these values approached to an identical value as the radium of notch root increased. (2) It was shown that the plane bending fatigue limit of bar without notch for the hotrolled steel having the tensile strength of 33.1kg/$mm^2$was 17.0kg/$mm^2$. (3) U-and V-notch had a greater effect of stress concentration factor on the endurance limit, but O-hole showed the same effect only for $\o\pm2mm$. (4) For the same radius of notch root, U-notch showed a lower value of fatigue limit compared to V-notch and O-hole.

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