• Transactions of the Korean Society of Mechanical Engineers A
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• v.32 no.6
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• pp.488-495
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• 2008

In order to achieve long fatigue lifetimes for cyclically pressurized thick cylinders, multi-layered compound cylinder has been proposed. Such compound cylinder involves a shrink-fit procedure incorporating a monobloc tube which has previously undergone autofrettage. The basic autofrettage theory assumes elastic-perfectly plastic behaviour. Because of the Bauschinger effect and strain-hardening, most materials do not display elastic-perfectly plastic properties and consequently various autofrettage mo dels are based on different simplified material strain-hardening models, which is assumed that combination of linear strain-hardenig and power strain-hardening model. This approach gives a more accurate prediction than the elastic-perfectly plastic model and is suitable for different strain-hardening materials. In this paper, a general autofrettage model that incorporates the material strain-hardening relationship and the Bauschinger effect, based upon the actual tensile-compressive stress-strain curve of a material was proposed. The model was obtained using the von Mises yield criterion and plane strain condition. The tensile-compressive stress-strain curve was obtained by experiment. The parameters needed in the model were determined by fitting the actual tensile-compressive curve of the material. Finally, strain- hardening model was compared with elastic-perfectly plastic model.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.25 no.10
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• pp.1528-1534
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• 2001

In order to improve Leak-Be(ore-Break methodology, more precisely the crack growth evaluation, a round robin analysis was proposed by the CEA Saclay. The aim of this analysis was to evaluate the crack initiation life, penetration life and shape of through wall crack under cyclic bending loads. The proposed round robin analysis is composed of three main topic; fatigue crack initiation, crack propagation and crack penetration. This paper deals with the first topic, crack initiation in a notched pipe under four point bending. Both elastic-plastic finite element analysis and Neuber's rule were used to estimate the crack initiation life and the finite element models were verified by mesh-refinement, stress distribution and global deflection. In elastic-plastic finite element analysis, crack initiation life was determined by strain amplitude at the notch tip and strain-life curve of the material. In the analytical method, Neuber's rule with the consideration of load history and mean stress effect, was used for the life estimation. The effect of notch tip radius, strain range, cyclic hardening rule were examined in this study. When these results were compared with the experimental ones, the global deformation was a good agreement but the crack initiation cycle was higher than the experimental result.

• Journal of the Korean Society of Safety
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• v.9 no.3
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• pp.22-27
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• 1994

For the $\beta$=1 specimen with constant thickness, Crack growth rate is smoothly increasing in the a-N curve. On the other hand for $\beta$=2 specimen with various thickness, the inflection point is observed in crack growth rate near the thickness interface. da/dN before the inflection point is increased, and da/dN after the point is decreased, compared to the $\beta$=1 specimen. da/dN near the thickness interface is approached zero. The descending point was observed earlier as $\beta$ increased. Considering the relation between da/dN and λ, the crack propagation rates for the case of $\beta$ =1 incrased almost linearly, however, the crack propagation rates for $\beta$=2,3 decreased more rapidly near the thickness interface. Additionally, the decreased point in da/dN for $\beta$=3 is farther from the thickness interface than the case for $\beta$ =2.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1995.10a
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• pp.518-523
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• 1995

To improve the set comfort of commercial vehicles in various road conditions, it is necessary to design a seat shock absorber which can avoid the vibration zone imposing the discomfort feeling and fatigue on drivers. Through the vibration and dynamic analysis, a shock absorber that has 4 steps of damping ability is developed. Dynamic characteristics analysis of the seat damper is performed considering each valve and oil path for the design purpose.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2001.04a
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• pp.61-65
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• 2001

A new flaw detection technique using by SH angle beam method has been discussed. The SH-wave is horizontally polarized shear wave and the surface SH wave has a characteristic of traveling along near surface layer. The surface SH wave technique is valuable for the detection of fatigue cracks at fillet weld heels which cannot be detected by other ultrasonic technique such as angle beam technique and The dispersion curves of it has simple characterization. In this work, using these beneficial chraterization, quality evaluation of spot weld with ultrasonic sound intensity of SH-wave passing through nugget area of spot weld are verified experimentally.

• Proceedings of the KSR Conference
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• 2001.10a
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• pp.261-266
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• 2001

Bogie frame of the electric car is an important structural member for the support of vehicle leading. In general, more than 25 years' durability is necessary. A lot of study has been carried out for the prediction of the structural integrity of the bogie frame in experimental and theoretical domains. One of the useful methods is reliability-based approach. The objective of this paper is to estimate the structural integrity of the bogie frame of an electric car, which is under the running test. We used two approachs. In the first approach probabilistic distribution of S-N curve is used. In the second approach, limit state function is used.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1998.03a
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• pp.88-93
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• 1998

The service life of tools in metal forming process is to a large extent limited by wear, fatigue fracture and plastic deformation. In warm forging processes wear is the predominant factor for operating lives of tools. To predict tool life by wear, Archard's wear model is generally applied. Usually hardness of die is considered to be a function of temperature in Archard's wear model. But hardness of die is a function of not only temperature but also operating time of die. To consider softening of die by repeated operations, it is necessary to express hardness of dies by a function of temperatures and operating time. By experiment of reheating of dies, die softening curves were obtained. Finally modified Archard's wear model in which hardness of die was expressed as a function of main tempering curve was proposed.

• Journal of the Korean Society of Safety
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• v.15 no.4
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• pp.119-122
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• 2000

The truss bridge is composed of numerous steel beams. In long span bridges the size of beams is getting larger, so the number of plate girders is increasing instead of rolled beams. This plate girder has long welding lines at the intersection of steel plates. The improper welding at the intersection line causes the steel bridge to be structurally unsafe. In this paper the loss of member section from improper welding was measured and the experimental testing was performed to get the S-N curve from testing models with sectional losses. The improper welding resulted in the lowering of structural safety and the shortening of life cycle.

• Journal of the Korean Society of Safety
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• v.24 no.3
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• pp.19-24
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• 2009

Currently the technique of composite material field is developed day by day. The many kinds industrial facility and life articles are coming to make with the composite material. But still the engineering works field the building and the bridge uses the material which is old era and is making. To here there is a various problem but the biggest problem the theory of the composite material is complicated too and means that the application is been delayed about constructive structure. When the composite material is used widely from constructive field, too with difficult theory in technical expert and easily with the research for the experiment data accumulation is necessary. The tensile and fatigue test of the carbon/epoxy which is a high-class composite material led from the present paper consequently and the change of the intensity coefficient which follows in repeated load researched.

• Transactions of the Korean Society of Mechanical Engineers
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• v.9 no.5
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• pp.564-571
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• 1985

The estimation of fracture toughness in inhomogeneous material is still insufficient because it is difficult to get information of fracture initiation at the crack tip. Therefore, martensite-ferrite dual phase steel was prepared for a model material and micro-fracture behavior was investigated in the region of pre-fatigue crack in order to understand the characteristic of fracture resistance in inhomogeneous materials. In the case of severely inhomogeneous state, micro-fracture appearance is not distributed homogenously so that the estimation of fracture toughness is hardly possible. On the other hand when the grain size is refined or the strength of martensite is lowered, micro-fracture appearance is distributed homogenously and fracture toughness remarkably increases.