• Title/Summary/Keyword: Fatigue Curve

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FE simulation of S-N curves for a riveted connection using two-stage fatigue models

  • Correia, Jose A.F.O.;de Jesus, Abilio M.P.;Silva, Antonio L.L.;Pedrosa, Bruno;Rebelo, Carlos;Calcada, Rui A.B.
    • Advances in Computational Design
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    • v.2 no.4
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    • pp.333-348
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    • 2017
  • Inspections of ancient metallic bridges have illustrated fatigue cracking in riveted connections. This paper presents a comparison between two alternative finite element (FE) models proposed to predict the fatigue strength of a single shear and single rivet connection. The first model is based on solid finite elements as well as on contact elements, to simulate contact between the components of the connection. The second model is built using shell finite elements in order to model the plates of the riveted connection. Fatigue life predictions are carried out for the shear splice, integrating both crack initiation and crack propagation lives, resulting from the two alternative FE models. Global fatigue results, taking into account several clamping stresses on rivet, are compared with available experimental results. Proposed comparisons between predictions and experimental data illustrated that the proposed two-stage model yields consistent results.

A Stochastic Analysis for Crack Growth Retardation Behavior and Prediction of Retardation Cycle Under Single Overload (단일과대하중하에서 피로균열진전지연거동 및 지연수명의 확률론적 해석)

  • Shim, Dong-Suk;Kim, Jung-Kyu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.23 no.7 s.166
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    • pp.1164-1172
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    • 1999
  • In this study, to investigate the fatigue crack retardation behavior and the variability of retardation cycles, fatigue crack growth tests were conducted on 7075-T6 aluminum alloy under single tensile overload. A retardation coefficient, D was introduced to describe fatigue crack retardation behavior and a random variable, Z to describe the variability of fatigue crack growth. The retardation coefficient was separately formulated according to retardation behavior which is composed of delayed retardation part and retardation part. The random variable, Z was evaluated from experimental data which was obtained from fatigue crack growth tests under constant amplitude load. Using these variables, a probabilistic model was developed on the basis of the modified Forman's equation, and retardation behavior and cycles were predicted under certain overload condition. The predicted retardation curve well agrees with the trend of experimental crack retardation behavior. And this model well predicts the scatter of experimental retardation cycles.

The Fatigue Life Evaluation of CWR based on the Rail Grinding (레일연마를 고려한 장대레일의 피로수명 평가)

  • Kong, Sun-Young;Sung, Deok-Yong;Park, Yong-Gul
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.35 no.5
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    • pp.1191-1198
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    • 2015
  • In this study, vehicle/track interaction analysis by the Saemaul powered vehicle was carried out. The prediction equation for the bending stress of rail was estimated using the rail bending stress by the rail surface irregularities at welds. Also, the fatigue analysis using a S-N curve of welds in the conventional railway was carried out. We estimated the fatigue life of CWR by the fracture probability. By the rail grinding, the fatigue life of CWR was evaluated in consideration to reduce the rail bending stress through removing the rail surface irregularities. Therefore, it presented the fatigue life of CWR according to the rail grinding execution plan in the conventional railway.

A study on Accelerated Life Prediction of Gas Welded joint of STS301L (1. Plug and Ring type) (STS301L 가스용접이음재의 가속수명에측에 관한 연구 (1. Plug and Ring type))

  • Baek, Seung-Yeb;Bae, Dong-Ho
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.1355-1360
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    • 2008
  • Stainless steel sheets are widely used as the structure material for the railroad cars and the commercial vehicles. These kinds structures used stainless steel sheets are commonly fabricated by using the gas welding. Gas welding is very important and useful technology in fabrication of an railroad car and vehicles structure. However fatigue strength of the gas welded joints is considerably lower than parent metal due to stress concentration at the weldment, fatigue strength evaluation of gas welded joints are very important to evaluate the reliability and durability of railroad cars and to establish a criterion of long life fatigue design. In this paper, ${\Delta}P-N_f$ curve were obtained by fatigue tests. Using these results, the accelerated life test (ALT) is conducted. From the experimental results, an acceleration model is derived and acceleration factors are estimated. So it is intended to obtain the useful information for the fatigue lifetime of plug and ring gas welded joints and data analysis by statistic reliability method, to save time and cost, and to develop optimum accelerated life prediction plans.

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An Experimental Study on the Flexural Fatigue Behavior of Glass fiber Reinforced Plastec Pipes (유리섬유 보강 플라스틱관의 휨 피로 거동에 관한 실험적 연구)

  • Jang, Dong-Il;Go, Jae-Won
    • Korean Journal of Materials Research
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    • v.4 no.2
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    • pp.219-226
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    • 1994
  • In the comparison result of residual strain calculated from the load-strain curve under the repeated loading cycles, it was found that the larger the laminates is, the larger the stiffness of GFRP pipes under fatigue load is. This phenomenon is true until the fatigue failure. According to the S-N curves drawn by the regression analysis on the fatigue test results, the fatigue strength for percentage of the static ultimate strength increases by increasing the laminates of GFRP pipes. The fatigue strength for 2, 000, 000 repeated loading cycles In GFRP pipes with the laminates varing 15, 25, 35 shows 75.2%, 79.5%, 84.2% on the static ultimate strength, respectively.

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A Study on Accelerated Life Prediction Automation of Gas Welded Joint of STS301L (Plug and Ring Type) (STS301L 가스용접이음재의 가속수명예측 자동화에 관한 연구 (Plug and Ring Type))

  • Baek, Seung-Yeb;Sohn, Il-Seon
    • Transactions of the Korean Society of Automotive Engineers
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    • v.19 no.3
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    • pp.1-8
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    • 2011
  • Stainless steel sheets are widely used as the structure material for the railroad cars and the commercial vehicles. These kinds structures used stainless steel sheets are commonly fabricated by using the gas welding. Gas welding is very important and useful technology in fabrication of an railroad car and vehicles structure. However fatigue strength of the gas welded joints is considerably lower than parent metal due to stress concentration at the weldment, fatigue strength evaluation of gas welded joints are very important to evaluate the reliability and durability of railroad cars and to establish a criterion of long life fatigue design. In this paper, ${\Delta}-N_f$ curve were obtained by fatigue tests. Using these results, the accelerated life test (ALT) is conducted. From the experimental results, an acceleration model is derived and acceleration factors are estimated. So it is intended to obtain the useful information for the fatigue lifetime of plug and ring gas welded joints and data analysis by statistical reliability method, to save time and cost, and to develop optimum accelerated life prediction plans.

An Experimental Study on the Tensile and Fatigue Strengths of SUS304L Lap Joint Weld at the Cryogenic Temperature (SUS304L 겹침 용접부에 대한 극저온에서의 인장 및 피로강도에 관한 실험적 연구)

  • Kim, Kyung-Su;Boo, Seung-Hwan;Park, Chang-Youl;Cho, Young-Gun;Lee, Jeung-Soo
    • Journal of Ocean Engineering and Technology
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    • v.22 no.3
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    • pp.96-102
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    • 2008
  • As LNG tank is operated around $-162^{\circ}C$, an experimental approach on the cryogenic temperature tensile and fatigue strengths of SUS304L lap joint weld is very important at the design stage of membrane type LNG tank. In this study, in order to estimate the tensile and fatigue strengths of SUS304L lap joint weld at cryogenic temperature condition, tensile and fatigue tests were conducted. Also, S-N curves are presented with statistical testing method recommended by JSME. As a result of the experimental approach, the d£sign guide of fatigue strength is proposed and that is expected to be useful for membrane type LNG tank design.

Shape Optimization Considering Fatigue Life of Pulley in Power-Steering Pulley (파워스티어링 오일펌프용 풀리의 피로수명을 고려한 형상최적화)

  • Shim, Hee-Jin;Kim, Jung-Kyu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.9 s.252
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    • pp.1041-1048
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    • 2006
  • The pulley is one of core mechanical elements in the power steering system for vehicles. The pulley operates under both the compressive loading and the torque. Therefore, to assure the safety of the power steering system, it is very important to investigate the durability and the optimization of the pulley. In this study, the applied stress distribution of the pulley under high tension and torsion loads was obtained by using finite element analysis. Based on these results the fatigue life of the pulley with the variation of the fatigue strength was evaluated by a durability analysis simulator. The results at 50% and 1% for the failure probability were compared with respect to the fatigue life. In addition to the optimum design for the fatigue life is obtained by the response surface method. The response function utilizes the function of the life and weight factors. Within range for design life condition the minimization of the weight, one of the formulation, is obtained by the optimal design. Moreover the optimum design by considering its durability and validity is verified by the durability test.

Experimental Study on Fatigue Strength of Continuously Reinforced Concrete Pavements with Initial Transverse Cracks (초기균열간격에 따른 연속철근콘크리트 포장의 피로강도에 대한 실험적 연구)

  • Park, Jong-Sup
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.8 no.5
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    • pp.1173-1178
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    • 2007
  • A laboratory investigation is conducted to characterize and quantity fatigue life of continuously reinforced concrete pavement with initial cracks. Four specimens scaled were made based on results of finite-element analyses and stress-strain curve comparisons. Static tests were firstly performed to obtain magnitudes of static failure loads and to predict crack patterns before fatigue tests. The fatigue lives measured in the study were compared based on the initial crack spacing. The comparison indicates that the fatigue lives of most specimens increases with increasing the initial crack spacing. The results obtained in the study can be used for maintenance and retrofit of the continuously reinforced concrete pavements.

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An Experimental Study of fatigue Strength of Welded Structures Using Structural Stress and Hot Spot Stress (구조응력 및 핫스팟응력을 이용한 피로수명 평가에 관한 실험적 연구)

  • Kang, Sung-Won;Kim, Myung-Hyn;Kim, Seok-Hun;Ha, Woo-Il
    • Journal of the Society of Naval Architects of Korea
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    • v.42 no.2 s.140
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    • pp.129-135
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    • 2005
  • At present, fatigue design of welded structures is primarily based on a nominal stress or hot spot stress approach with a series of classified weld S-N curves. Although well accepted by major industries, the nominal stress based fatigue design approach is cumbersome in terms of securing a series of S-N curves corresponding to each class of joint types and loading modes. The hot spot stress based fatigue design has a difficulty of finding a proper stress through the global model, the midium size model, and the detail model of ship structure. Also, it is difficult to link proper displacements within three different mesh size models. Recently, the structural stress is proposed as a mesh-size insensitive structural stress definition that gives a stress state at weld toe with relatively large mesh size. However, this method requires an experimental validation in obtaining the fatigue strength of weldments. Therefore, in this study, a series of experiment is performed for various sizes of weldments.