• Title/Summary/Keyword: Fatigue Cracking

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A Study on Thermal Cracking of Ventilated Brake Disk of a Car Using FEM Analysis (FEM을 이용한 벤틸레이티드 브레이크 디스크의 열균열 현상에 관한 연구)

  • Kim Ho-Kyung;Chung Chin-Sung;Choi Myung-Il;Lee Young-In
    • Tribology and Lubricants
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    • v.21 no.2
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    • pp.63-70
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    • 2005
  • This study presents the thermal cracking on a commercial vehicle ventilated brake disk. Distributions of temperature and thermal stress of the disk were analysed, using FEM analysis, under the several driving conditions with actual vehicle specifications. The results from the fatigue tests on the disk material were compared with those from FEM analysis. In case of deceleration of 0.6 g with initial vehicle speed of 97, 140, and 160 km/h, the maximum compressive stress at the disk surface of disk due to braking was 224, 318, and 362 MPa, respectively. It was estimated that each damage fraction of 0.00005, 0.00050, 0.00136 per full stop was imposed on the brake disk in case of deceleration of 0.6 g with initial vehicle speed of 97, 140, and 160 km/h, respectively.

The Evaluation of the Stress Corrosion Cracking for Improvement of Reliability in Turbine Operation and Maintenance (터빈 운전 신뢰성 향상을 위한 응력부식균열 평가)

  • Kang, Yong-Ho;Song, Jung-Il
    • 한국태양에너지학회:학술대회논문집
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    • 2008.11a
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    • pp.280-287
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    • 2008
  • In case of low pressure steam turbine used in power plant, it was operated in wet steam and high stress condition. Therefore, it is possible that the corrosion damage of low pressure was induced by this condition. According to previous study, about 30% of total blade failure correspond to corrosion fatigue or SCC(stress corrosion cracking) in low pressure turbine. Especially, LSB(last stage bucket) of low pressure turbine has a higher hardness to prevent erosion damage due to water droplet however, generally this is more dangerous for SCC damage. Therefore, to improve reliability of turbine blade. various methods for SCC evaluation has been developed. In this study, the crack found in LSB during in-service inspection was evaluated using microstructure analysis and stress analysis. From the stress analysis, the optimum size of fillet to remove the crack was proposed. And also, the reliability was evaluated for modified LSB using GOODMAN diagram.

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Interaction of Mechanics and Electrochemistry for Magnesium Alloys

  • Han, En-Hou;Wang, JianQiu;Ke, Wei
    • Corrosion Science and Technology
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    • v.7 no.5
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    • pp.243-251
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    • 2008
  • Magnesium alloys become popular research topic in last decade due to its light weight and relatively high strength-to-weight ratio in the energy aspiration age. Almost all structure materials are supposed to suspend stress. Magnesium is quite sensitive to corrosive environment, and also sensitive to environmental assisted cracking. However, so far we have the limited knowledge about the environmental sensitive cracking of magnesium alloys. The corrosion fatigue (CF) test was conducted. Many factors' effects, like grain size, texture, heat treatment, loading frequency, stress ratio, strain rate, chemical composition of environment, pH value, relative humidity were investigated. The results showed that all these factors had obvious influence on the crack initiation and propagation. Especially the dependence of CF life on pH value and frequency is quite different to the other traditional structural metallic materials. In order to interpret the results, the electrochemistry tests by polarization dynamic curve and electrochemical impedance spectroscopy were conducted with and without stress. The corrosion of magnesium alloys was also studied by in-situ observation in environmental scanning electron microscopy (ESEM). The corrosion rate changed with the wetting time during the initial corrosion process. The pre-charging of hydrogen caused crack initiated at $\beta$ phase, and with the increase of wetting time the crack propagated, implying that hydrogen produced by corrosion reaction participated in the process.

Method of Friction Energy Dissipation and Crack Analysis under Partial Slip (부분 미끄럼 상태에서의 마찰에너지 방출 및 균열해석 방법)

  • 김형규
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.06a
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    • pp.38-46
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    • 1999
  • Numerical methods are procured for evaluating the contact stresses, the dissipation of friction energy density and the fatigue cracking emanated from the contact surface under the partial slip condition. A rounded punch is used for the indenter pressing and slipping on the elastic half plane. Plane strain condition is assumed for the present analysis. Several sample calculations are carried out to investigate the effect of the punch roundness, the shear load path, and the crack obliquity and closure on the failure. It is found that the present methods can be a useful tool for studying the physical failure of the of the contacting materials such as fretting wear and fretting fatigue cracking.

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Investigation on the Recent Research Trend in the Corrosion Behaviour of Stainless Steel Weldment

  • Kim, Hwan Tae;Kil, Sang Cheol;Hwang, Woon Suk
    • Corrosion Science and Technology
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    • v.10 no.3
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    • pp.77-79
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    • 2011
  • The research trend in the corrosion behaviour of stainless steel weldment has been reviewed. The welding technology plays an important role in the fabrication of structure such as chemical plant, power plant, because welding can influence various factors in the performance of plant and equipment. This has led to an increasing attention towards the corrosion behaviour of weldment which has been one of the major issues for both welding and corrosion research engineers. The aim of this paper is to give a short survey of the recent technical trends of welding and corrosion including the electrochemical corrosion, stress corrosion cracking, and corrosion fatigue in connection with the welding materials, welding process, and welding fabrication. This study covers the corrosion behaviour of stainless steel weldment collected from the COMPENDEX DB analysis of published papers, research subject and research institutes.

Pavement Maintenance System Through using the Permutation Algorithm (순열알고리즘을 이용한 도로포장의 유지보수)

  • Jang-Rak, Kim;Sang-Yum, Lee;Sungho, Mun
    • International Journal of Highway Engineering
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    • v.16 no.5
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    • pp.67-72
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    • 2014
  • PURPOSES : This study focuses on conducting pavement rehabilitation for more deteriorated roads given a limited government budget. METHODS : Therefore, we apply a optimization programming model of the permutation algorithm used for rehabilitating more deteriorated pavement areas, which is subjected to the limited budget. RESULTS : The permutation algorithm was evaluated in terms of determining the maximized rehabilitation of deteriorated pavement areas, using the newly developed performance models such as fatigue cracking, rutting, international roughness index(IRI) through the surveying data from 2006 to 2012. When compared with a traditional model of the so-called worst-first sequence(WFS) method, the permutation algorithm worked better than the WFS method, resulting in covering more deteriorated pavement areas given the limited government budget. CONCLUSIONS : Through a case study, it could be concluded that the permutation algorithm provides more reliable results in terms of rehabilitating more deteriorated pavement areas given the limited budget.

Development of Lifetime Evaluation and Management Technologies for Nuclear Power Plants (원자력발전소 수명평가 및 수명관리 기술개발)

  • Jin, Tae-Eun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.10
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    • pp.991-1004
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    • 2009
  • Operating experience of the various components in the nuclear power plants has shown that a variety of degradation mechanisms can occur during operation. Therefore, the accurate lifetime evaluation and systematic management are very important for the safe as well as the economical operation of the nuclear power plants. In this paper, the characteristics of a total of 17 degradation mechanisms were reviewed and the plausible degradation mechanisms such as stress corrosion cracking, fatigue, irradiation embrittlement, and so on, were identified. Also, the lifetime evaluation technologies which have been developed for the application to the domestic nuclear power plants are described. In addition, a total of 48 aging management programs which have been established for the safe operation of the various components are explained.

Stress distribution on the real corrosion surface of the orthotropic steel bridge deck

  • Kainuma, Shigenobu;Jeong, Young-Soo;Ahn, Jin-Hee
    • Steel and Composite Structures
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    • v.18 no.6
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    • pp.1479-1492
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    • 2015
  • This study evaluated the localized stress condition of the real corroded deck surface of an orthotropic steel bridge because severe corrosion damage on the deck surface and fatigue cracking were reported. Thus, a three-dimensional finite element (FE) analysis model was created based on measurements of the corroded orthotropic steel deck surface to examine the stress level dependence on the corrosion condition. Based on the FE analysis results, it could be confirmed that a high stress concentration and irregular stress distribution can develop on the deck surface. The stress level was also increased by approximately 1.3-1.5 times as a result of the irregular corroded surface. It was concluded that this stress concentration could increase the possibility of fatigue cracking in the deck surface because of the surface roughness of the orthotropic steel bridge deck.

Development of the Condition Assessment Scheme of Aged Ships (노후선박의 Condition Assessment Scheme의 개발)

  • 박영일;백점기;이제명;고재용
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2004.04a
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    • pp.77-82
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    • 2004
  • This study presents reliability assessment of merchant ships with focus on hull girder ultimate limit state, taking into account the time-dependent effects of corrosion, fatigue cracking and local denting. Some considerations for establishing a reliability-based repair and maintenance scheme are also made so as to keep a ship's hull girder strength reliability at an acceptable level even later in life.

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A Study on Reliability of Solder Joint in Different Electronic Materials (이종 전자재료 JO1NT 부위의 신뢰성에 관한 연구)

  • 신영의;김경섭;김형호
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 1993.11a
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    • pp.49-54
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    • 1993
  • This paper discusses the reliability of solder joints of electronic devices on printed circuit board. Solder application is usually done by screen printing method for the bonding between outer leads of devices and thick film(Ag/Pd) pattern on Hybrid IC as wel1 as Cu lands on PCB. As result of thermal stresses generated at the solder joints due to the differences of thermal expansion coefficients between packge body and PCB, Micro cracking often occurs due to thermal fatigue failure at solder joints. The initiation and the propagate of solder joint crack depends on the environmental conditions, such as storage temperature and thermal cycling. The principal mechanisms of the cracking pheno- mana are the formation of kirkendal void caused by the differences in diffusion rate of materials, ant the thermal fatigue effect due to the differences of thermal expansion coefficient between package body and PCB. Finally, This paper experimentally shows a way to supress solder joints cracks by using low-${\alpha}$ PCB and the packages with thin lead frame, and investigates the phenomena of diffusion near the bonding interfaces.

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