• 제목/요약/키워드: Fatigue Crack Growth Threshold

검색결과 70건 처리시간 0.022초

7075-T735 Al 합금의 피로균열 진전속도와 정류거동에 미치는 응력비의 영향 (The Effect of Stress Ratio on Fatigue Crack Propagation Rate and Arrest Behavior in 7075-T735 Al Alloy)

  • 오세욱;강상훈;허정원;김태형
    • 한국해양공학회지
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    • 제6권1호
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    • pp.131-139
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    • 1992
  • The understanding and appllication of fatigue crack propagation mechanism in variable amplitude loading is very important for life prediction of the air travel structures. Particularly, the retardation and arrest behavior of fatigue crack propagation by single tension overloading is essential to the understanding and appllication of fatigue crack propagation mechanism in variable amplitude loading. Numerous studies of the retardation behavior have been performed, however investigations of the arrest behavior have not been enough yet. As for the arrest behavior, Willenborg had reported that the overload shut-off ratio $[R_{so}=(K_{OL})/K_{max})_{crack arrest}]$ had been the material constant, but recently several investigators have reported that the overload shut-off ratio depends upon the stress ratio. In this study, authors have investigated the effect of stress ratio on the threshold overload shut-off ratio to generate arrest of fatigue crack growth in high tensile aluminum alloy 7075-T735 which have used in material for air travel structures, It has been $-0.4\leqqR\leqq0.4$ till now, the region of stress ratio investigated. The threshold overload shut-off ratio has decreased as stress ratio has increased in overall region of -$-0.4\leqqR\leqq0.4$ and the linearity has been seen in this material. Moreover, the experimental equation between $R_{so}$ and R has been made; The relation has been $R_{so}=-R+2.6$.

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複合組織鋼의 疲勞균열진전거동과 균열닫힘조건에 미치는 應力比 및 微視組織크기의 영향 (Influence of stress ratio and microstructural size on fatigue crack growth and crack closure in near-threshold)

  • 김정규;황돈영
    • 대한기계학회논문집
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    • 제12권6호
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    • pp.1343-1349
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    • 1988
  • In this study, it is investigated for the effects of stress ratio and grain size on fatigue crack growth behavior and crack closure, in ferrite-martensite dual phase steels. The results obtained are as follows ; .DELTA. $K_{th}$ is independent of the ferrite grain size, but decreases with increasing stress ratio. The relation between .DELTA. $K_{th}$ and stress ratio R is as follows : .DELTA. $K_{th}$ =15.1(1-0.95R). But (.DELTA. $K_{eff}$)$_{th}$ in terms of crack closure is approximately 2.5 MPa.root.m. Also, variation of the degree of crack deflection to crack tip opening displacement at the minimum load is considered as a parameter of crack closure.e.e.

용접잔류응력장에서의 피로균열 성장거동에 관한 연구(I) (A Study on the Fatigue Crack Growth Behavior in Welding Residual Stress Field(I))

  • 최용식;김영진;우흥식
    • 한국안전학회지
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    • 제5권1호
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    • pp.19-29
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    • 1990
  • The objective of this paper is to investigate the effect of residual stresses on the $\Delta$K$\sub$th/ and fatigue crack growth behavior of butt weldments. For this purpose, transverse butt sutmerged arc welding was performed on SM50A steel plate and CT(compact tension) specimens which loading direction is perpendicular to weld bead were selected. Welding residual stresses distribution on the specimen was determined by hole drilling method. The case of crack located parallel to weld bead, the states of as weld and PWHT, $\Delta$K$\sub$th/ of specimens(HAZ, weld zone) was higher than that of the base metal probably because of the compressive residual stresses of crack tip. In low $\Delta$K region, it is estimated that the effects of residual stresses for da/dN are great. In region II, the da/dN of weldments in as weld state was lower than that of the base metal. Though da/dN of Weldments in PWHT state was similar to that of the base metal. The constant of power law, m in two states consisted with the base metal. Therefore , it is estimated that the value of m is not affected by residual stresses. Fatigue crack growth behavior of weldments consisted with the base metal considering the effective stress intensity factor range($\Delta$K$\sub$eff/) included the effect of initial residual stress(Kres). Thus, we can predict the fatigue crack growth behavior of weldment by knowing the distribution of initial residual stress at the crack tip.

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Stochastic modelling and optimum inspection and maintenance strategy for fatigue affected steel bridge members

  • Huang, Tian-Li;Zhou, Hao;Chen, Hua-Peng;Ren, Wei-Xin
    • Smart Structures and Systems
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    • 제18권3호
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    • pp.569-584
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    • 2016
  • This paper presents a method for stochastic modelling of fatigue crack growth and optimising inspection and maintenance strategy for the structural members of steel bridges. The fatigue crack evolution is considered as a stochastic process with uncertainties, and the Gamma process is adopted to simulate the propagation of fatigue crack in steel bridge members. From the stochastic modelling for fatigue crack growth, the probability of failure caused by fatigue is predicted over the service life of steel bridge members. The remaining fatigue life of steel bridge members is determined by comparing the fatigue crack length with its predetermined threshold. Furthermore, the probability of detection is adopted to consider the uncertainties in detecting fatigue crack by using existing damage detection techniques. A multi-objective optimisation problem is proposed and solved by a genetic algorithm to determine the optimised inspection and maintenance strategy for the fatigue affected steel bridge members. The optimised strategy is achieved by minimizing the life-cycle cost, including the inspection, maintenance and failure costs, and maximizing the service life after necessary intervention. The number of intervention during the service life is also taken into account to investigate the relationship between the service life and the cost for maintenance. The results from numerical examples show that the proposed method can provide a useful approach for cost-effective inspection and maintenance strategy for fatigue affected steel bridges.

회전 중 원심력에 의한 광디스크의 피로 파손 (Static fatigue failure of the rotating optical disc)

  • 황효균;김남웅;단병주;김종만;김외열;이진우
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 춘계학술대회
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    • pp.150-155
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    • 2004
  • The base material of optical disc is the amorphous polymer, polycarbonate. So crack growth on the rotating optical disc could happen by the static centrifugal force. This phenomenon is called static fatigue. Today's CD-R disc drive is being operated over 10,000 RPM. This is increasing the possibility of the disc fracture when operating. In this reason, new method to measure the static fatigue threshold quality and the way to calculate the threshold J-integral value and the safe crack length of the optical disc are studied. Finally the environmental effect to optical disc is also studied in this paper.

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고속철도용 차륜과 차축의 파괴역학적 특성 (Fracture Mechanics Characteristics of Wheel and Axle For High Speed Train)

  • 권석진;서정원;이동형;함영삼
    • 한국정밀공학회지
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    • 제27권8호
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    • pp.28-34
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    • 2010
  • Railway wheel and axle is the most critical components in railway system. A wheel and axle failure can cause a derailment with its attendant loss of life and property. The service conditions of railway vehicles have become severe in recent years due to a general increase in operating speeds. Therefore, more precise evaluate of wheelset strength and safety has been desired. Fracture mechanics characteristics such as dynamic fracture toughness, fatigue threshold and charpy impact energy with respect to the tread, plate, disc hole of wheel and the surface of press fitted axle are evaluated. This paper describes the difference of fracture toughness, fatigue crack growth and fatigue threshold at the locations of wheel and axle. The results show that the dynamic fracture toughness, $K_{ID}$, is obviously lower than static fracture toughness, $K_{IC}$ and the fracture mechanics characteristics are difference to the location of wheel tread and hole.

철도 차륜의 구름접촉 피로 균열에 관한 유한요소해석 (FEM Analysis on Rolling Contact Fatigue Crack of a Railway Wheel)

  • 김호경;양경탁;김현준
    • 한국안전학회지
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    • 제22권2호
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    • pp.8-14
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    • 2007
  • In this study, tensile and fatigue crack propagation tests machined from actual wheels were performed. FEM analysis also was performed on the crack that was assumed to be 15 mm in depth under the wheel tread surface. The stress intensity factors K I and K II at the crack tip under the stress($P_{max}=911.5MPa$) due to a rolling contact were analyzed for crack growth characteristics. As a result, the perpendicular crack was found to be more dangerous compared to the parallel one. It is found that in the wheel fatigue crack, parallel to the wheel tread surface, the crack with its length 2a = 2.4mm starts to propagate due to the fact that the effective stress intensity factor access to the threshold stress intensity factor($K_{th}=16.04MPa{\sqrt{m}}$) of the wheel.

Butt 용접부에서 잔류응력이 피로균열성장거동에 미치는 영향에 대한 실험적 연구 1

  • 최용식;김영진;우흥식
    • Journal of Welding and Joining
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    • 제6권4호
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    • pp.27-34
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    • 1988
  • The objective of this paper is to investigate the effect of residual stress on fatigue crack growth behavior. For this purpose, submerged arc welding was performed on SM50A steel plate and post weld heta treatment (PWHT) was followed. Residual stress distribution on the weld plate was determined by a hole drilling method and a series of .DELTA.P-const. and .DELTA.K-decreasing fatigue test were performed on the three different regions, i.e. weld metal, HAZ and base metla. Following conclusins were achieved. 1. In "as welded" specimens, tensile residual stresses were produced in the center portion of the specimen while compressive residual stresses were produced near the edges. In PWHT specimens, however, most of the residual stresses were disappeared. 2. The fatigue crack growth behavior in low .DELTA.K region was considerably affected by the presence of residual stress in both "as welded" and PWHT specimens. 3. Because of the relaxation of residual stresses in PWHT condition, the values of m increased from 2.62-2.78 (in the "as welded" condition) to 3.57-3.91 (in the "PWHT" condition)3.91 (in the "PWHT" condition)condition)

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반복하중조건 하에서의 S45C 탄소강에 대한 미소피로균열 성장속도 해석의 수정 (A Modification in the Analysis of the Growth Rate of Short Fatigue Cracks in S45C Carbon Steel under Reversed Loading)

  • ;신용승
    • Journal of Welding and Joining
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    • 제13권2호
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    • pp.96-105
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    • 1995
  • 본 연구에서는 종래의 미소피로균열 성장속도 해석방법에 대한 수정안을 제시하고 수정 후의 방 법에 의해서 계산한 값들과 S4SC 탄소강에 대한 Nisitani와 Goto의 실험결과를 비교하여 계산한 값과 실험데이터 사이에 양호한 일치가 있음을 보였다. 이미 제시된 피로균열성장속도 식에는 하한계수준과 피로한도를 연관시키는 재료상수와 탄소성 거동에 대한 수정 및 균열닫힘효과를 나타내는 방법이 포함되어 있다. 본 연구에서 행한 수정중의 하나는 기하학적인 상수대신에 퍼만(Forman)의 탄성응력 강도계수 범위식을 이용하는 것이고, 다른 하나는 균열이 성장함에 따라 편심형단면으로 되면서 모멘트에 기인해 발생되는 굽힘효과를 고려하는 것이다. 이 방 법을 수명예측에 사용하면 용접구조물은 물론 기계구조물의 보다 정확한 수명예측이 가능할 것 이다.

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선체구조용강의 용접방법에 따른 용접부의 피로균열전파특성 연구 (A Study on the Fatigue Crack Growth Characteristics of the Welded Part According to the Welding Method of Ship Structural Steel)

  • 박경동;기우태;이주영
    • Journal of Advanced Marine Engineering and Technology
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    • 제31권4호
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    • pp.385-393
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    • 2007
  • The strength evaluation of the most weakest junction part is required for the safety design of all structures. Most of all. in order to enhance the reliability and safety of the welding part. whose use is the highest, it is very important to establish the efficient structure manufacturing technology by studying and investigating the evaluation of fatigue strength in various environments. This study analyzed the relations of da/dN, and th according to the welding methods of SMAW, FCAW, and SAW. In the stage II. the value of stress intensity factor range was the highest in SMAW welding method of stress ration R=0.1, and appeared under the sequence of FCAW and SAW and as the completion section of stress intensity factor was low, threshold stress intensity factor was lowly formed in da/dN - The fatigue life of each welding method is sensitively worked in high stress ratio. judging from the fact that the width of life reduction increases in the high stress ratio zone compared to the width of life reduction in the low stress ratio zone. In the fatigue limit of welding methods before corrosion. the welding of SMAW and FCAW shows the same fatigue limit compared to Base metal, and SAW holds the lowest fatigue limit value.