• Title/Summary/Keyword: Fatigue Crack Behavior

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Reliability of Cu Interconnect under Compressive Fatigue Deformation Varying Interfacial Adhesion Treatment (유연소자용 기판과의 접착 특성에 따른 구리 배선의 압축 피로 거동 및 신뢰성)

  • Min Ju Kim;Jeong A Heo;Jun Hyeok Hyun;So-Yeon Lee
    • Journal of the Microelectronics and Packaging Society
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    • v.30 no.4
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    • pp.105-111
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    • 2023
  • Electronic devices have been evolved to be mechanically flexible that can be endured repetitive deformation. This evolution emphasizes the importance of long-term reliability in metal wiring connecting electronic components, especially under bending fatigue in compressed environments. This study investigated methods to enhance adhesion between copper (Cu) and polyimide (PI) substrates, aiming to improve the reliability of copper wiring under such conditions. We applied oxygen plasma treatment and introduced a chromium (Cr) adhesion layer to the polyimide substrate. Our findings revealed that these adhesion enhancement methods significantly affect compression fatigue behavior. Notably, the chromium adhesion layer, while showing weaker fatigue characteristics at 1.5% strain, demonstrated superior performance at 2.0% strain with no delamination, outperforming other methods. These results offer valuable insights for improving the reliability of flexible electronic devices, including reducing crack occurrence and enhancing fatigue resistance in their typical usage environments.

Minimum Design Thickness of Prestressed Concrete Deck Slabs for Composite Two-Girder Bridges (강합성 2거더교 프리스트레스트 바닥판의 설계 최소두께)

  • Hwang, Hoon Hee;Joh, Changbin;Kwark, Jong Won;Lee, Yong Woo
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.26 no.1A
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    • pp.183-190
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    • 2006
  • Minimizing the self weight of long-span deck slabs is one of the key factors for the practical and economic design of a composite two-girder bridge. In this paper, the minimum design thickness and rebar details of prestressed concrete deck slabs for composite two-girder bridges with girder span length from 4 m to 12 m are studied based on the safety and serviceability. The bridge deck slab with minimum thickness is designed as a one-way slab considering orthotropic behavior. Then fatigue safety of the deck slab is examined. Serviceability requirements for the deck slab such as deflection and crack width limits are also examined. The result shows that rebars with diameter less than 16 mm is recommended for the improved fatigue behavior, and, for the deck slab with span length longer than 8 m, the deflection limit governs the minimum design thickness. The result also shows that, for the deck slab with span length longer than 4 m, the distribution rebar requirement in the current Korea Highway Bridge Design Code is not sufficient to maintain the structural continuity in bridge axis as expected from the deck slab with span length shorter than 3 m.

Behavior of High-elastic Stress Absorbing Interlayer for Reflective Cracking Resistance (고탄성 응력흡수층의 반사균열 저항특성 연구)

  • Park, Tae Soon;Lee, Yo Seop
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.26 no.3D
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    • pp.445-451
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    • 2006
  • This study was conducted to develop the interlayer mixture that absorbs the stress between the old concrete pavement and the asphalt overlay pavement layer. The elasticity, the flexibility, the consistency and the impermeability is required for high-elastic Stress Absorbing Interlayer(HSAI) to absorb and disperse the stress that causes the flexural and horizontal movements of the joint and the crack. The HSAI developed from foreign product was satisfied with the design criteria. The specimens using the HSAI showed the significant reduction of the reflective crack compared those not using the HSAI. The significance included that the life of shear failure and horizontal displacement resistance increased 4 times. The life of the share failure increased to 5 times and the horizontal displacement increased to 9 times according to the selection of surface course material which showed the excellence of the HSAI.

A Study on the Shear Behavior of Reinforced Concrete Structures (철근(鐵筋)콘크리트 구조물(構造物)의 전단거동(剪斷擧動)에 관한 연구(研究))

  • Chang, Dong Il;Kwak, Kae Hwan
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.7 no.1
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    • pp.83-92
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    • 1987
  • Fatigue fracture of reinforced concrete structures are characterized by considerably larger strains and microcracking as compared to fracture of R.C. structures under static loading. The strain of stirrup is increased suddenly by the occuring of inclined crack and the average strain ${\epsilon}_{\omega}$ of all stirrups in a structure at maximum load increase approximately in proportion to log N. The structures critical in longitudinal reinforcement seemed to have an endurance limit of 60~70 percent of static ultimate strengths for 1,000,000 cycles. In this test, the average fatigue strength at 1,000,000 cycles for all structures tested was approximately 65 percent of the static ultimate strength.

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Failure Analysis of Ti alloy Screws in Fixing Fractured Spines (척추교정 티타늄 앵커나사 파단 손상원인 분석)

  • Choe, Byung Hak;Kim, Moon Kyu;Kim, Seong Eun;Shim, Yoon Im;Lee, Young Jin;Jeong, Hyo Tae;Choi, Won Yeol
    • Korean Journal of Metals and Materials
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    • v.49 no.12
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    • pp.983-988
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    • 2011
  • Failure analyses of the screws in spinal fixation devices were carried out. The fractured screws were retrieved from a patient who had spinal surgery in the thoracic vertebrae from number 10 to 15. The failure occurred one month after the removal of the braces. Microstructures and fracture surfaces were examined by optical and scanning electron microscopy. The microstructures of the screws corresponded to annealed Ti-6Al-4V bar. However, in the vicinity of the screw surface, there was an insufficient number of fine precipitates. Fracture surfaces showed typical fatigue failure modes. Regarding the fact that no machining defects were detected, fatigue crack initiation might have been caused by the lack of precipitates near the screw surfaces. Only the fourth of five fixed screws was severely stress-concentrated by the action of the spinal bones, while the stress of the 4th screw was decreased to half of its acceptable level when the screw was supplemented by one more, which might have been fixed in the 6th vertebra under the 5th position by the switching of its position. The stress simulation was conducted by ANSYS with 3D CAD of PRO/E in order to understand the stress concentration behavior and to provide an effective spinal surgery guide.

Failure Assessment and Strength of Steam Generator Tubes with Wall Thinning (증기발생기 전열관 감육부의 강도 및 손상평가)

  • Seong, Ki-Yong;Ahn, Seok-Hwan;Yoon, Ja-Moon;Nam, Ki-Woo
    • Journal of Ocean Engineering and Technology
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    • v.21 no.2 s.75
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    • pp.50-59
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    • 2007
  • Steam generator tubes are degraded from wear, stress corrosion cracking, rupture and fatigue and so on. Therefore, the failure assessment of steam generator tube is very important for the integrity of energy plants. In the steam generator tubes, sometimes, the local wall thinning may result from severe degradations such as erosion-corrosion damage and wear due to vibration. In this paper, the elasto-plastic analysis was performed by FE code ANSYS on steam generator tubes with wall thinning. Also, the four-point bending tests were performed on the wall thinned specimens, and then it was compared with the analysis results. We evaluated the failure mode, fracture strength and fracture behavior from the experiment and FE analysis. Also, it was possible to predict the crack initiation point by estimating true fracture ductility under multi-axial stress conditions at the center of the thinned area from FE analysis.

Static Tensile Strength Evaluation of Notched Coeposite Materials (노치를 갖는 복합재료의 정적강도평가(I))

  • 김윤해;김영식;서곡홍신
    • Journal of Ocean Engineering and Technology
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    • v.7 no.2
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    • pp.19-29
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    • 1993
  • The static tensile tests of GFRP, ID300, CFRID300 and CFRPEEK were made on the plain and notched specimens at room temperature. The results were discussed based on linear notch mechanics which was proposed by H.Nistani. The fracture of notched GFRP, ID300, CFRID300 and CFRPEEK specimens is controlled by the elastic maximum stress, $({\sigma}_max)$, and the notch root racius,$\rho$, alone, independently of the other geometrical conditions. The relation between fracture nominal stress,$({\sigma}_max)$, and stress concentration factor, $K_t$ and a part where $({\sigma}_c)$ is nearly constant independent of $K_t$. A similar phenomenon can be seen in the fatigue tests of notched specimes under rotating bending or push-pull. The almost constant $({\sigma}_c)$ values correspond to the nearly constant apparent stress intensity factor, $K_{1pc}$ values, obtained by assuming ,$\rho$=0. This can be attributed to the existence of the stable crack. Linear notch mechanics is very useful for analyzing the static tensile fracture behavior of notched GFRP, ID300, CFRPEEK specimens.

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A Study of Stress Analysis and Interaction of Stress between Micro Flaws and Inclusions (미소결함간의 응력의 간섭과 응력장 해석)

  • 송삼홍;김진봉
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.5
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    • pp.1259-1268
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    • 1995
  • The stress distribution around micro holes and the behavior of stress interaction between micro holes are considerd in the study. Several conclusions are extracted as follows : (1) The stress interaction varies with the distance e between micro holes. When the two micro holes are spaced in such a manner that theri two closest points are separated by a distance of micro hole radius (e=1), stress distribution is affected by a opposite micro hole in all the closest region. In addition, if two closest points are seperated by twice the distance of a micro hole radius (e=2), stress distribution is affected by a opposite micro hole in the region of -0.8.leq.x/r.leq.0.8 and the interaction effect can be neglected for e=4. (2)If the depth becomes larger than the radius, or the radius varies, the shape and magnitude of stress distribution around micro holes varies. (3) Hoop stress around a micro hole for the two dimensional configuration is larger than that of the three dimensional micro hole located on the surface of material for .theta. < 60.deg., but it is reversed for .theta > 60.deg.

Finite Element Analysis of Residual Stress by Cold Expansion Method with Clamping Force in the Plate having Adjacent Holes (인접홀에서 홀확장법과 체결력 고려시, 발생하는 잔류응력 분포에 대한 유한요소해석)

  • Yang Won-Ho;Cho Myoung-Rae;Jang Jae-Soon
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.5 s.182
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    • pp.149-154
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    • 2006
  • The cold expansion method (CEM) is one of the widely used a method to improve the fatigue behavior of materials in aerospace industry. Such improvement is due to the compressive residual stress developed when a tapered mandrel goes through the fastener holes a little smaller than the mandrel. CEM is retarded of crack initiation due to the compressive residual stress developed on the hole surface. Many researchers are studied a finite element analysis of residual stress around fastener hole. But in case of real model, fastener hole has a clamping force after CE. Therefore, it is respected that residual stress distributions should be changed due to clamping forces. In this paper, it was performed finite element analysis of residual stress by clamping force after CE in the plate having adjacent holes. From this study, it has been found that compressive residual stress near the hole increases according to clamping force. Also, the more increase clamping force, the more increases compressive residual stress. However, tensile residual stress increase beyond clamping force area.

Behavior of Reinforced Dapped End Beams with T-headed Bar and Steel Fibers (헤디드 바와 강섬유로 보강된 Dapped End Beam의 구조 거동에 관한 실험적 연구)

  • Choi Jin Hyouk;Lee Chang Hoon;Lee Joo Ha;Yoon Young Soo
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.11a
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    • pp.49-52
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    • 2004
  • In this studies, Dapped End Beams(DEB) having disturbed regions were designed by using strut tie model, and the main purpose of this paper is that whether T-headed bars and Steel fibers will be present or not. The ability of DEB with T-headed bars have a superior performance rather than others, such as improved ductility, larger energy adsorption and enhanced post-peak load carrying capability. The capacity of DEB with steel fibers also show increase of ductility, shear strength, fatigue strength and crack. Each DEB with both headed bars and steel fibers, headed bars, and steel fibers as a substitute reinforced steel in the disturbed regions and a DEB with only stirrup and tie reinforced steel were comparable. In contrast, the headed bar stirrups, the tie headed bars and the reinforced steel fibers did not lose their anchorage and hence were able to develop strain hardening and also served to delay buckling of the flexural compression steel. Excellent load-deflection predictions were obtained by increasing the tension stiffening effect to account for high load effects.

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