• Title/Summary/Keyword: Fatigue Crack Behavior

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Finite Element Analysis and Validation for Mode I Interlaminar Fracture behavior of Woven Fabric Composite For a Train Carbody Using CZM(Cohesive Zone Model) (CZM(Cohesive Zone Model)을 이용한 철도차량용 직물 복합재의 모우드 I 층간파괴의 해석적 연구)

  • Kim, Seung-Chul;Kim, Jung-Seok;Yoon, Hyuk-Jin;Seo, Seung-Il
    • Proceedings of the KSR Conference
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    • 2009.05a
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    • pp.239-246
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    • 2009
  • The Mode I interlaminar fracture toughness of woven fabric carbon/epoxy and glass/epoxy composites for a train carbody was measured and FEM analysis was conducted. The woven fabric epoxy composite manufactured by hand lay-up, has high stiffness and strength, good resistance for impact, fatigue, corrosion and in-plane failure. The DCB(Double Cantilever Beam) specimen made of woven fabric epoxy composite had the size of 180mm $\times$ 25mm $\times$ 5mm and the insert of 65mm. The Mode I interlaminar toughness of specimen was measured according to ASTM 5528-01. The crack propagation behavior of the DCB specimen was simulated using FEA with cohesive elements that model the adhesive layer between woven fabric plies.

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Microscopic Analysis of Effect of Shot Peening on Corrosion Fatigue Behavior of Aluminum Alloy (알루미늄합금 재료의 부식피로거동에 미치는 쇼트피닝 효과에 대한 미시적 분석)

  • Kim, Jong-Cheon;Cheong, Seong-Kyun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.11
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    • pp.1381-1389
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    • 2012
  • The object of this study considers corrosion fatigue improvement of 7075-T6 aluminum by using shot peening treatment on 3.5% NaCl solution at room temperature. Aluminum alloy is generally used in aerospace structural components because of the light weight and high strength characteristics. Many studies have shown that an aluminum alloy can be approximately 50% lighter than other materials. Mostly, corrosion leads to earlier fatigue crack propagation under tensile conditions and severely reduces the life of structures. Therefore, the technique to improve material resistance to corrosion fatigue is required. Shot peening technology is widely used to improve fatigue life and other mechanical properties by induced compressive residual stress. Even the roughness of treated surface causes pitting corrosion, the compressive residual stress, which is induced under the surface layer of material by shot peening, suppresses the corrosion and increases the corrosion resistance. The experimental results for shot peened specimens were compared with previous work for non treated aluminum alloy. The results show that the shot peening treatment affects the corrosion fatigue improvement of aluminum alloys and the induced compressive residual stress by shot peening treatment improves the resistance to corrosion fatigue.

Crack Growth and Wear Properties of Silica-reinforced Styrene-butadiene Rubber Compounds: Effect of Processing Oil Type (실리카충전 스티렌-부타디엔 고무컴파운드의 균열성장 및 마모특성: 공정오일 종류의 영향)

  • Kang, S.L.;Lee, J.Y.;Go, J.Y.;Go, Y.H.;Kaang, S.;Nah, C.
    • Elastomers and Composites
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    • v.44 no.4
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    • pp.401-407
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    • 2009
  • Commercial grades of solution styrene-butadiene rubbers extended with high aromatic oils having high polycyclic aromatic compounds (PCA) and low PCA oils were used to study the effect of the processing oil particularly on the crack propagation resistance and frictional wear resistance of the vulcanizates. The aromatic oil based vulcanizates exhibited superior fracture behavior over the low PCA oil extended vulcanizates based on tensile and trouser tear tests. Compounds with aromatic oil showed superior crack propagation resistance compared with those containing low PCA oil, especially at the lower ranges of tearing energy. In terms of frictional wear resistance, the aromatic oil extended compounds showed superior performance particularly in the lower frictional work ($W_f$) range but in the higher $W_f$ range the low PCA oil extended vulcanizates performed better.

A Property of Crack Propagation at the Specimen of CFRP with Layer Angle (적층각도를 지닌 CFRP 시험편에서의 크랙전파 특성)

  • Hwang, Gue Wan;Cho, Jae Ung;Cho, Chong Du
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.12
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    • pp.1013-1019
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    • 2016
  • CFRP is the composite material manufactured by the hybrid resin on the basis of carbon fiber. As this material has the high specific strength and the light weight, it has been widely used at various fields. Particularly, the unidirectional carbon fiber can be applied with the layer angle. CFRP made with layer angle has the strength higher than with no layer angle. In this paper, the property of crack growth due to each layer angle was investigated on the crack propagation and fracture behavior of the CFRP compact tension specimen due to the change of layer angle. The value of maximum stress is shown to be decreased and the crack propagation is slowed down as the layer angle is increased. But the limit according to the layer angle is shown as the stress is increased again from the base point of the layer angle of $60^{\circ}$. This study result is thought to be utilized with the data which verify the probability of fatigue fracture when the defect inside the structure at using CFRP of mechanical structure happens.

The Influence of Dynamic Strain Aging on Tensile and LCF Properties of Prior Cold Worked 316L Stainless Steel (냉간가공된 316L 스테인리스 강의 인장 및 저주기 피로 물성치에 미치는 동적변형시효의 영향)

  • Hong, Seong-Gu;Lee, Soon-Bok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.8
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    • pp.1398-1408
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    • 2003
  • Tensile and LCF(low cycle fatigue) tests were carried out in air at wide temperature range 20$^{\circ}C$-750$^{\circ}C$ and strain rates of 1${\times}$10$\^$-4//s-1${\times}$10$\^$-2/ to ascertain the influence of strain rate on tensile and LCF properties of prior cold worked 316L stainless steel, especially focused on the DSA(dynamic strain aging) regime. Dynamic strain aging induced the change of tensile properties such as strength and ductility in the temperature region 250$^{\circ}C$-600$^{\circ}C$ and this temperature region well coincided with the negative strain rate sensitivity regime. Cyclic stress response at all test conditions was characterized by the initial hardening during a few cycles, followed by gradual softening until final failure. Temperature and strain rate dependence on cyclic softening behavior appears to result from the change of the cyclic plastic deformation mechanism and DSA effect. The DSA regimes between tensile and LCF loading conditions in terms of the negative strain rate sensitivity were well consistent with each other. The drastic reduction in fatigue resistance at elevated temperature was observed, and it was attributed to the effects of oxidation, creep and dynamic strain aging or interactions among them. Especially, in the DSA regime, dynamic strain aging accelerated the reduction of fatigue resistance by enhancing crack initiation and propagation.

A Study on the Fatigue Behavior of ARALL and Manufacturing of ARALL Materials (ARALL재의 개발과 이의 피로파괴거동에 관한 연구)

  • Jang, Jeong-Won;Sohn, Se-Won;Lee, Doo-Sung
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.4 s.97
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    • pp.13-18
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    • 1999
  • 섬유강화금속적층재(Fiber Reinforced Metal Laminates. FRMLs)는 고강도금속과 섬유강화복합재료(Fiber Reinforced Composite Materials)를 적층한 새로운 종류의 하이브리드 재료이다. 국산 아라미드 섬유인 헤라크론(Heracron, 코오롱)과 국내 복합재료 제작기술(한국화이바)을 사용하여 섬유강화금속적층재를 제작하고, 이를 HERALL(Heracron Reinforced Aluminum Laminate)이라 명명하였다. HERALL(Heracron Reinforced Aluminum Laminate)의 피로균열성장특성 및 피로균열진전 방해기구를 ARALL(Aramid-fiber Reinforced Aluminum alloy Laminates) 및 Al 2024-T3과 비교해석하였다. HERALL과 ARALL은 균열진전을 저지하는 아라미드 섬유로 인해 뛰어난 피로균열성장특성 및 피로저항성을 보여주었다. 아라미드 섬유의 균열브리드징으로 인한 $K_{max}$의 감소량과 Al 2024-T3의 균열닫힘으로 인한 $K_{max}$의 증가량을 구할 수 있는 응력-COD법을 사용하여 실제로 균열성장에 영향을 준 유효응력확대계수범위를 측정하였다. 균열선단으로부터 균열을 가공하면서 COD 변화량을 측정하여 균열브리징 영역을 구하였다.

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Reliability Analysis of Steel Fiber Reinforced Concrete Beams (강섬유 보강 철근콘크리트보의 신뢰성 해석)

  • 유한신;곽계환;장화섭
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2004.04a
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    • pp.479-486
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    • 2004
  • The purpose of this study is to practical use with increase safety, usablility and economical. In this study, the property of fatigue behavior was tested by comparing reinforced concrete and steel fiber reinforced concrete. The basic test, the static test and fatigue test were used as the research methods. Basic on the test, the material compressive strength test and split tensile strength test ware conducted 7 days and 28 days after the concrete was poured. In the static test, there ware four types of experimental variables of the steel fiber mixing ratio : 0.00%, 0.75%, 1.00%, and 1.25%. The ultimate load initial diagonal tension crack, and initial load of flexural cracking were all observed by static test. A methodology for the probabilistic assement of steel fiber reinforced concrete(SFRC) which takes into account material variability, confinement model uncertainty and the uncertainty in local and globa failure criteria is applied for the derivation of vulnerability curves for the serviceability and ultimate limit states, the reliability of SFRC using the proposed practical linear limit state model is evaluated by using the AFOSM(Advanced First Order Second Moment) method and MCS(monte-Calrosimulation) method.

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Structural Behavior of Reinforced Concrete Beams using High Strength Shear Reinforcement (고강도 전단보강 철근을 사용한 철근콘크리트 보의 거동평가)

  • Choi, Im-Jun;Park, Jong-Wook;Hwang, Hyun-Bok;Lee, Jung-Yoon
    • Proceedings of the Korea Concrete Institute Conference
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    • 2009.05a
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    • pp.3-4
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    • 2009
  • This study predicts the structural behavior of RC beams using high strength shear reinforcement and evaluates current design codes restricting the strength of shear reinforcement steel. Under the present design codes, the yield strength of shear reinforcement steel is restricted to 400MPa. In case that use high yield strength reinforcement steel, could incure heavily crack and deflection at the members of structure, and have not verified ductility capacity, fatigue resisting capacity, shear and torsion resisting capacity, anchoring capacity and seismic capacity. To this end, we evaluate structural behavior of reinforced concrete beams using high strength shear reinforcement.

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A study on Crack Healing of Various Glassy Polymers (part I) -theoretical modeling- (유리질 중합체의 균열 Healing에 관한 연구 (제1보) -이론 모델링-)

  • Lee, Ouk-Sub
    • Journal of the Korean Society for Precision Engineering
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    • v.3 no.1
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    • pp.40-49
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    • 1986
  • Crack, craze and void are common defects which may be found in the bulk of polymeric materials such as either themoplastics or thermosets. The healing phenomena, autohesion, of these defects are known to be a intrinsic material property of various polymeric materials. However, only a few experimental and theoretical investigations on crack, void and craze healing phenomena for various polymeric materials have been reported up to date [1, 2, 3]. This may be partly due to the complications of healing processes and lacking of appropriate theoretical developments. Recently, some investigators have been urged to study the healing phenomena of various polymenic materials since the significance of the use of polymer based alloys or composites has been raised in terms of specific strength and energy saving. In the earlier published reports [1, 2, 3, 4], the crack and void healing velocity, healing toughness and some other healing mechanical and physical properties were measured experimentally and compared with predicted values by utilizing a simple model such as the reptation model under some resonable assumptions. It seems, however, that the general acceptance of the proposed modeling analyses is yet open question. The crack healing processes seem to be complicate and highly dependent on the state of virgin material in terms of mechanical and physical properties. Furthermore, it is also strongly dependent on the histories of crack, craze and void development including fracture suface morphology, the shape of void and the degree of disentanglement of fibril in the craze. The rate of crack healing may be a function of environmental factors such as healing temperature, time and pressure which gives different contact configurations between two separated surfaces. It seems to be reasonable to assume that the crack healing processes may be divided in several distinguished steps like stress relaxation with molecular chain arrangement, surface contact (wetting), inter- diffusion process and com;oete healing (to obtain the original strength). In this context, it is likely that we no longer have to accept the limitation of cumulative damage theories and fatigue life if it is probable to remove the defects such as crack, craze and void and to restore the original strength of polymers or polymer based compowites by suitable choice of healing histories and methods. In this paper, we wish to present a very simple and intuitive theoretical model for the prediction of healed fracture toughness of cracked or defective polymeric components. The central idea of this investigation, thus, may be the modeling of behavior of chain molecules under healing conditions including the effects of chain scission on the healing processes. The validity of this proposed model will be studied by making comparisons between theoretically predicted values and experimentally determined results in near future and will be reported elsewhere.

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Evaluation of the Fatigue Behavior before and after Wall Thickness Penetration in Carbon Steel Pipes with Circumferential Part Through-Wall Surface Crack (원주방향 미관통 표면결함을 가지는 탄소강 배관의 두께관 통전.후의 피로거동 평가)

  • Seok-Hwan AHN
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.36 no.2
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    • pp.147-154
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    • 2000
  • 실온 대기 중에서 탄소강배관(STS370)의 피로시험을 행하였다. 배관에는 외부결함을 인공적으로 상정하여, 피로균열진전 및 관통의 거동, 균열형상, 누설 및 파단수명, 균열개구변위를 실험과 이론의 양면으로부터 비교·검토하였다. 특히, 배관의 벽두께 관통후에 있어서의 응력확대계수를 평가하기 위하여 새로운 식을 제안하였다. 피로균열이 관벽을 관통하기 전에 있어서는 판모델에 의한 Newman-Raju의 응력확대계수 평가식을 이용하므로서 aspect비와 누설수명 등 관통전의 피로균열성장거동을 평가할 수 있음을 나타내었다. 또한, 피로균열이 관벽을 관통한 후에 있어서는 본 논문에서 제안한 배관모델에 의한 응력확대계수의 평가식을 이용하여 관통후의 균열형상, 파단수명 및 균열개구변위 등 관통후의 피로균열성장거동을 평가하였다.

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