• Title/Summary/Keyword: Fatigue Correction Factor

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A Study on Application of Fatigue Correction Factor for Environmental Fatigue Evaluation of Pressurizer Surge Line (가압기 밀림관 환경피로평가를 위한 피로보정계수 적용에 관한 연구)

  • Yang, Jun-Seog;Park, Chi-Yong;Kang, Seon-Ye
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.10
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    • pp.1151-1157
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    • 2009
  • Nuclear power plants applying for the continued operation over design life are required to address the effects of reactor water environment in fatigue design requirement of the ASME Code. Reactor water environmental effects are generally evaluated by calculating fatigue correction factors on fatigue usage. This paper describes the application for pressurizer surge line of environmental fatigue correction factors and the strain rate impact in the application. From this paper, the environmental fatigue correction factors resulted from the assumption of a step change in temperature are especially compared with those calculated from the data measured during plant startup. As a conclusion of this paper, the design transient conditions applied to the fatigue design may be conservative in case of the environmental fatigue evaluation.

Fatigue Crack Growth Characteristics by the Cover Plate Shapes in the Steel Plate Girder (강판항(鋼板桁) 덮개판 형상에 따른 피로균열성장특성)

  • Jung, Young-Hwa;Kim, Ik-Gyeom;Jung, Jin-Suck;Lee, Hyung-Koon
    • Journal of Industrial Technology
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    • v.19
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    • pp.269-278
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    • 1999
  • When a variety of repeated loads are given, most steel structures failed in much lower level of loads than static failure loads. In addition, bridge always includes the internal defects or discontinuities. from these, fatigue cracks initiates and can lead to sudden failure. Thus, in this study, tensile specimens by the cover plate shapes were used as the test specimens. The fatigue test was performed by constant amplitude fatigue loading and beach mark. From the results of this study, each specimen's fatigue section was observed. in addition, stress intensity factor at crack tip was calculated by using the Green's function which applied to discontinuous section where causing stress concentration. Therefore, the fatigue life of structural detail was investigated by adopting the theories of fracture mechanics. each specimen's crack shape is a semi-elliptical surface crack or center crack sheet, stress gradient correction factor, Fg is the most subjective of all stress intensity correction factors and fatigue life should be predicted by previous proposed function and finite element analysis.

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Fatigue Strength Improvement and Fatigue Characteristics by TIG-Dressing on Weld Bead Toes (용접지단부 TIG처리에 의한 피로강도향상 및 피로특성)

  • Jung, Young Hwa;Kim, Ik Gyeom;Nam, Wang Hyone;Chang, Dong Huy
    • Journal of Industrial Technology
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    • v.20 no.A
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    • pp.169-178
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    • 2000
  • The 4-point bending tests have been performed In order to estimate the effect of TIG-dressing on fatigue strength and fatigue characteristics quantitatively for non load-carrying fillet welded joints subjected to pure bending. As a result of fatigue tests, fatigue strengths of as-welded specimens have satisfied the grade of fatigue strength prescribed in specifications of korea, AASHTO and JSSC. Fatigue strength at 2 million cycles of TIG-dressing specimens have increased compared with as-welded specimens. As the result of beachmark tests, fatigue cracks occurred at several points, where the radius of curvature and flank angle in the weld bead toes were low, and grew as semi-elliptical cracks, then approached to fracture. As a result of finite element analysis, stress concentration factor in weld bead toes has closely related to the flank angle and radius of curvature, and between these, the radius of curvature has more largely affected in stress concentration factor than flank angle. As a result of fracture mechanics approaches, the crack correction factor of test specimens has largely affected on stress gradient correction factor in case a/t is below 0.4. From the relations between stress intensity factor range estimated from FEM analysis and fatigue crack growth rate, fatigue life has been correctly calculated.

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Fatigue Characteristics of Non Load-Carrying Fillet Welded Joints According to Post-Processing (용접후처리에 따른 하중비전달형 필렛용접부의 피로특성)

  • Hong, Sung-Wook
    • Journal of the Korean Society of Safety
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    • v.25 no.6
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    • pp.161-168
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    • 2010
  • A series of fatigue tests have been performed on the non-load carrying fillet welded joints in order to quantitatively assess the fatigue characteristics due to the grindings and TIG(Tungsten Inert Gas) welding treatments. From the results of fatigue tests, it has been shown that the fatigue strengths at $2{\times}106$ load cycles were improved in the case of the grinding sand TIG welding treatments, and we could know that it is satisfying fatigue strength prescribed in fatigue design standard in general. Besides, from the results of fracture mechanics approaches, the geometric shape correction factors were the most dominant factors in the initial fatigue crack growth, but as the fatigue crack develops, the finite plate correction factor were became the most dominant factor, and the fatigue life on non-load carrying fillet welded joints could be relatively exactly estimated by using the relations between fatigue crack growth rate and stress intensity factor obtained from finite element analysis and existing proposed formulae.

Prediction of Gear Bending Fatigue Life of Electro-mechanical Actuator for Aircraft Through Finite Element Analysis

  • Kim, Taehyung;Seok, Taehyeon;Kwon, Soon-hyeong;Lee, Byung-ho;Kwon, Byung-gi;Kwon, Jun-yong;Cheong, Seong-kyun
    • Journal of Aerospace System Engineering
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    • v.14 no.6
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    • pp.58-67
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    • 2020
  • In this study, finite element fatigue analysis combined with a fatigue correlation factor is proposed to predict the bending fatigue life of a gear in an electro-mechanical aircraft actuator. First, stress-life curves are obtained for the gear material via a round bar fatigue test. Subsequently, stochastic stress-life (P-S-N) curves are derived for 50% and 1% failure probabilities, separately. The curves are applied to the fatigue analysis model of a single gear tooth, and the effect of the fatigue correction factor is analyzed. The analytical P-S-N curves reflecting the fatigue correction factor matched the experimental data. This shows that the analytical fatigue life is reliable and that the analysis technique is effective.

STRAIN RATE CHANGE FROM 0.04 TO 0.004%/S IN AN ENVIRONMENTAL FATIGUE TEST OF CF8M CAST STAINLESS STEEL

  • Jeong, Ill-Seok;Kim, Wan-Jae;Kim, Tae-Ryong;Jeon, Hyun-Ik
    • Nuclear Engineering and Technology
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    • v.43 no.1
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    • pp.83-88
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    • 2011
  • To define the effect of strain rate variation from 0.04% to 0.004%/s on environmental fatigue of CF8M cast stainless steel, which is used as a primary piping material in nuclear power plants, low-cycle fatigue tests were conducted at operating pressure and temperature condition of a pressurized water reactor, 15 MPa and $315^{\circ}C$, respectively. A high-pressure and high-temperature autoclave and cylindrical solid fatigue specimens were used for the strain-controlled low-cycle environmental fatigue tests. It was observed that the fatigue life of CF8M stainless steel is shortened as the strain rate decreases. Due to the effect of test temperature, the fatigue data of NUREG-6909 appears a slightly shorter than that obtained by KEPRI at the same stress amplitude of $1{\times}10^3$ MPa. The environmental fatigue correction factor $F_{en}$'s calculated with inputs of the test data increases with high strain amplitude, while the $F_{en}$'s of NUREG-6909 remain constant regardless of strain amplitude.

Fatigue Constrained Topological Structure Design Considering the Stress Correction Factor (응력 수정 계수를 고려한 피로 제약 조건 구조물의 위상최적설계)

  • Kim, Daehoon;Ahn, Kisoo;Jeong, Seunghwan;Park, Soonok;Yoo, Jeonghoon
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.31 no.2
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    • pp.97-104
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    • 2018
  • In this study, a structure satisfying the fatigue constraint is designed by applying the topology optimization based on the phase field design method. In order to predict life based on the stress value, high cycle fatigue failure theory in which stress acts within the range of elastic limit is discussed and three fatigue theories of modified-Goodman, Smith-Watson-Topper and Gerber theory are applied. To calculate the global maximum stress, a modified P-norm stress correction method is used. As a result, it is possible to obtain topology optimization results that minimize the volume while satisfying the fatigue constraints. By applying the phase field design method, a simple shape with a minimized gray scale was obtained, and the maximum stress value acting on the optimization result became very close to the allowable stress value due to the modified P-norm stress method. While previous studies does not consider the stress correction factor, this study proposes the determination method regarding the stress correction factor considering loading effects related to axial stress components.

An Effect of TIG Dressing on Fatigue Characteristics of Non Load-Carrying Fillet Welded Joints (TIG처리에 따른 하중비전달형 필렛용접부의 피로특성)

  • Jung, Young Hwa;Kyung, Kab Soo;Hong, Sung Wook;Kim, Ik Gyeom;Nam, Wang Hyone
    • Journal of Korean Society of Steel Construction
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    • v.12 no.5 s.48
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    • pp.617-628
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    • 2000
  • In this study, the 4-point bending test has been performed in order to estimate the effect of TIG-dressing on fatigue strength and fatigue characteristics quantitatively for non load-carrying fillet welded joints subjected to pure bending. As a result of fatigue tests, fatigue strength of as-welded specimens has been satisfied the grade of fatigue strength prescribed in specifications of domestics and AASHTO & JSSC, and fatigue strength at $2{\times}106cycles$ of TIG-dressing specimens has been increased compared with as-welded specimens. As the result of beachmark tests, fatigue cracks have been occurred at several points, where the radius of curvature and flank angle in the weld bead toes are low, and grown as semi-elliptical cracks, then approached to fracture. As a result of finite element analysis, stress concentration factor in weld bead toes has been closely related to the flank angel and radius of curvature, and between these, the radius of curvature has more largely affected in stress concentration factor than flank angle. As a result of fracture mechanics approaches, the crack correction factor of test specimens has been largely affected on stress gradient correction factor in case a/t is below 0.4. From the relations between stress intensity factor range estimated from FEM analysis and fatigue crack growth rate, fatigue life has been correctly calculated.

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Fatigue life evaluation for fuselage structure using equivalent unit load (등가 단위하중을 이용한 동체 구조물 피로수명 평가)

  • Kim, Sung-Joon;Ahn, Seok-Min;Yeom, Chan-Hong
    • Aerospace Engineering and Technology
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    • v.8 no.2
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    • pp.13-18
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    • 2009
  • In this study, an equivalent unit load methodology has been presented to simplify the fatigue analysis procedure. And fuselage structure fatigue life has been evaluated based on equivalent unit load. Finite element analysis has been carried out to analyze the stress intensity factor and geometrical correction factor that is needed for crack growth analysis. And strain energy density factor is used to predict the initial direction of crack propagation.

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Bi-modal spectral method for evaluation of along-wind induced fatigue damage

  • Gomathinayagam, S.;Harikrishna, P.;Abraham, A.;Lakshmanan, N.
    • Wind and Structures
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    • v.9 no.4
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    • pp.255-270
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    • 2006
  • Several analytical procedures available in literature, for the evaluation of wind induced fatigue damage of structures, either assume the wide band random stress variations as narrow band random process or use correction factors along with narrow band assumption. This paper compares the correction factors obtained using the Rainflow Cycle (RFC) counting of the measured stress time histories on a lamp mast and a lattice tower, with those evaluated using different frequency domain methods available in literature. A Bi-modal spectral method has been formulated by idealising the single spectral moment method into two modes of background and resonant components, as considered in the gust response factor, for the evaluation of fatigue of slender structures subjected to "along-wind vibrations". A closed form approximation for the effective frequency of the background component has been developed. The simplicity and the accuracy of the new method have been illustrated through a case study by simulating stress time histories at the base of an urban light pole for different mean wind speeds. The correction factors obtained by the Bi-modal spectral method have been compared with those obtained from the simulated stress time histories using RFC counting method. The developed Bi-modal method is observed to be a simple and easy to use alternative to detailed time and frequency domain fatigue analyses without considerable computational and experimental efforts.