• Title/Summary/Keyword: Fastening system

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The Establishment of Multi Axial Fatigue Testing System for Rail Fastening Component/System (레일체결장치 다축피로시험장비 구축)

  • Kim, Eun;Kim, Tae-Wook;Park, Ok-Jung
    • Proceedings of the KSR Conference
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    • 2007.05a
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    • pp.1156-1162
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    • 2007
  • This paper describes overall background and current status of the establishment of multi axial fatigue testing system for rail fastening component/system. With above viewpoint, general features of rail fastening system, domestic/international testing standards, main features of testing system, application plan, etc. are summarized.

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The Reliability Design Method According to the Experimental Study of Components and Materials of Railway Rail Fastening System (철도용 레일체결장치 부품.소재의 실험적 연구를 통한 신뢰성 설계 방안)

  • Kim, Hyo-San;Park, Joon-Hyung;Kim, Myung-Ryule;Park, Kwang-Hwa;Lee, Dal-Jae
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.2090-2100
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    • 2011
  • Railway rail fastening system is the critical device which gives big influences to not only the vehicle driving stability and the orbit's structural stability against the impulsive load, but also the noise vibration and the ride comfort. As a part of the low-carbon green growth, the importance of the railroad industry is getting highlights on its excellent energy-efficiency and eco-friendliness. However, so far the Korea's domestic rail fastening system technology is not so good and the technical reliance to abroad is very heavy. In this study, we conducted comparative analysis on the rail fastening system with new and used one of the same type. And those systems are imported by Seoul Metro and are being used by it. With this basis, we developed the components and the materials and then, established the durability assessment methods appropriate to the Korean domestic circumstances. And through the reliability qualification test on the 7 parts of the rail fastening system, we've improved the reliability and guaranteed the 15 years of service lifetime. ($B_{10}Life15$) Establishment and standardization of Reliability Standard on the parts of the rail fastening system such as anti-vibration pads, guide-plate, screw spike made it possible to perform the internationally fair assessment. And it is thought that we can satisfy the manufactures' and consumers' needs of cost-cutting and qualification security by shortening of assessment period on rail fastening system.

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Evaluation of the Performance Test Load through the Estimation of Vertical Loads on Vibration-Proof Fastening Systems (방진체결장치에 작용하는 수직하중 평가를 통한 성능시험하중 평가)

  • Yang, Sin Chu
    • Journal of the Korean Society for Railway
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    • v.19 no.6
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    • pp.777-784
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    • 2016
  • In this study, regulation of the performance test load of a vibration-proof fastening system used in urban railways was established through evaluation of the loads that it bears in the field. In order to investigate the range of the dynamic stiffness of the vibration-proof fastening system, dynamic stiffness tests were carried out for three types of vibration-proof fastening system that can be domestically supplied. Train and track interaction analyses in the frequency domain were carried out to evaluate the dynamic wheel loads. The track irregularity, which is a very important input factor in train and track interaction analysis, was considered as a PSD (Power Spectral Density) function, which was derived based on the measured data. The loads on the vibration-proof rail fastening system were evaluated considering various operating conditions in the urban railway. Regulation of the performance test load of the vibration-proof rail fastening system was established based on the evaluated loads.

Rail Corrugation Effects on the Dynamic Behavior of Clips of Rail Fastening System in Operation Environment of Urban Railway (도시철도 운영환경에서 파상마모에 의한 레일체결장치 클립의 진동 특성)

  • Kim, Man-Cheol;You, Won-Hee;Sim, Hyoung-Bo
    • Journal of the Korean Society for Railway
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    • v.19 no.4
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    • pp.489-497
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    • 2016
  • The rail fastening system, which provides a structural connection between the rail and the sleepers, is a main track component that plays an important role in retaining the rail gauge within acceptable tolerances, as well as in passing the train load to the roadbed through the sleepers. In this paper, a modal test was first performed to evaluate the dynamic characteristics (e.g., natural frequency) of the clips of the railway fastening system under the condition of rail corrugation in urban railway operation. The corrugation-induced passing frequency was then compared with the natural frequency of the clips to investigate any resonance effect during train passage. Furthermore, a field test under train passage was conducted to measure the accelerations on the rail and the rail fastening clips as well as the strains on the rail fastening clips in the rail corrugation condition. The field measurements indicated that the accelerations on the rail and the rail fastening clips have a close relationship with the rail corrugation, but they had a minimal effect on the strains of the rail fastening clips.

Seismic performance evaluations of modular house having 4-clip fastening method (4-클립 체결방식을 갖는 모듈러 하우스의 내진성능평가)

  • Lim, Hyeon-jin;Cho, Chang-Geun;Shin, Jung-Kang;Lee, Sun-Joo
    • Journal of Korean Association for Spatial Structures
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    • v.22 no.3
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    • pp.41-48
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    • 2022
  • The purpose of this study is to evaluate seismic performances of a modular house system developed by a simple 4-clip fastening method and double metal assembly made of lightweight metals. In order to evaluate structural and non-structural seismic performances of the system. Shaking table test was carried out with full-scale modular units, and a nonlinear pushover analysis was performed to obtain suitable seismic responses for story drifts, displacements, force resistances and dynamic properties of the system. Through 3D analysis and shaking table test, the current method of lightweight modular metal unit assembly and systems with seismic performance of a 4-clip fastening type modular house were demonstrated safe and effective to seismic design.

Evaluation of Uplift Forces Acting on Fastening Systems at the Bridge Deck End Considering Nonlinear Behaviors of the Fastening Systems (체결장치 비선형 거동을 고려한 교량 단부에서의 체결장치 압상력 평가)

  • Yang, Sin Chu;Kim, Hak Hyung;Kong, Jung Sik
    • Journal of the Korean Society for Railway
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    • v.20 no.4
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    • pp.521-528
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    • 2017
  • In this study, vertical loading tests were conducted to investigate the nonlinear behaviors of the fastening systems that have generally been used in the concrete track of domestic railway lines. Nonlinear load-displacement curve models were derived based on the test results. The uplift forces generated in the fastening systems were evaluated by applying the derived nonlinear models as well as the existing linear models. The influence of the factors on the maximum uplift force of the fastening system was analyzed through a parameter study on the distance between neighboring sleepers, the horizontal distance between the center of the bearing and the nearest fastening system from the deck end, and the height of the bridge girder. From the evaluation results it is known that, for economical track and bridge design, due to deck end deformation, it is necessary to consider the nonlinear behavior of the fastening system in the calculation of the uplift force of the fastening systems.

Study on CNC plasma-cutting worktable with improved lifetime (CNC 플라즈마 절단 작업테이블의 수명 향상에 관한 연구)

  • Na, Yeong-min;Lee, Hyun-seok;Kang, Tae-hun;Park, Jong-kyu
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.3
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    • pp.112-123
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    • 2015
  • There are many systems for cutting plates or pipes into a desired shape. A typical system is a plasma cutter. It uses plasma, which means that an effective design of the table supporting the workpiece is an important issue in order to ensure a long operational career. Conventional roller-support worktables have a short lifespan due to scratches from the plasma, and it is also difficult to maintain the roller balance. By using a bolt-fastening method, deformation and failure of the final product can occur due to the stress concentration at bolting points. To escape these issues, a polygon support and bracket fastening method was designed. Due to polygons having a number of support surfaces, when one surface has been damaged, it is possible to reuse the support by utilizing a different surface. The bracket-fastening method can extend the worktable lifetime and increase productivity by reducing stress concentration. In this paper, the polygon support/bracket-fastening method is compared with existing technologies. Consequently, performance benchmarks are verified through a structure analysis and experimentation.

Loosening behavior of Internal and External Connection Dental Implants under Cyclic Loads Considering Pre-fastening Force (체결력을 고려한 내부 및 외부연결형 임플란트의 반복 하중에 대한 풀림 연구)

  • Lee, Yongwoo;Jang, Yong Hoon
    • Tribology and Lubricants
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    • v.37 no.4
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    • pp.136-143
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    • 2021
  • This paper presents the loosening behavior that occurs after the application of an external load to internal and external connection types of dental implants using the finite element method. We use fastening force between an abutment and a fixture to clamp the dental implant system; however, loosening and breakage may occur owing to cyclic external loads. In this study, we considered the initial fastening condition in the pre-load analysis and then investigated the change in stress and contact surface status when applying external loads. After the application of the initial fastening load, we verified that the internal connection-type model exhibited a relatively lower stress distribution than that of the external connection-type one. Moreover, we found that the former model showed a lower stress concentration after the application of the external load. In addition, after the application of this load, we found that the higher the shear load acting on the implant system, the higher the possibility of loosening. The study results showed the change in stress distribution and contact surface according to the connection type of the dental implants and the phenomenon of loosening by cyclic loads. We expect that the results of this study will be useful for the study of reliability and design of dental implant systems.

Evaluation on Damage Weak Part of Rail Fastening System for Concrete Tracks (콘크리트 궤도용 탄성레일체결장치 손상취약부 분석)

  • Choi, Jung-Youl;Kim, Sang-Jin;Chung, Jee-Seung
    • The Journal of the Convergence on Culture Technology
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    • v.8 no.3
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    • pp.265-270
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    • 2022
  • The purpose of this study is to derive the damage weak part of the elastic rail fastening system for concrete tracks (System 300-1). In the concrete tracks, the elastic rail fastening system sticks the rail and the sleeper and reacts all the time when the train is running. Among the components of the rail fastening system, the resilience pad and tension clamp were fatigue members and were constantly deformed in response to compressive and uplift forces. In this study, the residual deformation characteristics of the tension clamp according to the period of use were analyzed using by specimens taken on site in the same section for 6, 11, and 16 years on the serviced urban transit. In addition, the damage mechanisms for each component were derived based on finite element analysis. As a result of the numerical analysis, the stress (strain) of each part of the tension clamp according to the external force from the applied clamping force was analyzed to derive the damaged weak part of the tension clamp.