• Title/Summary/Keyword: Fastening part

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Insulation Method and Performance Evaluation for Fastening Unit of ALC Pannel-Curtain wall (ALC 패널 커튼월의 패스닝 유닛의 단열 방법과 성능 평가)

  • Kim, Bongl-Joo;Kim, Kyeong-A;Park, Je-Min
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2011.05a
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    • pp.107-110
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    • 2011
  • In this study is to improve insulation performance that are the most weak insulation part of fastening unit of the curtain wall. It was produced that thought out to minimize mullion and connecting part, and evaluated performance that make a layer of insulation in the middle by using vibration-proof rubber or silicon. Vibration-proof rubber insulation is 2.6℃~4.0℃ higher and silicon insulation is 2.4℃ higher than non-insulation. Therefore the insulating layer of fastening unit is necessary.

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Evaluation on Damage Weak Part of Rail Fastening System for Concrete Tracks (콘크리트 궤도용 탄성레일체결장치 손상취약부 분석)

  • Choi, Jung-Youl;Kim, Sang-Jin;Chung, Jee-Seung
    • The Journal of the Convergence on Culture Technology
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    • v.8 no.3
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    • pp.265-270
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    • 2022
  • The purpose of this study is to derive the damage weak part of the elastic rail fastening system for concrete tracks (System 300-1). In the concrete tracks, the elastic rail fastening system sticks the rail and the sleeper and reacts all the time when the train is running. Among the components of the rail fastening system, the resilience pad and tension clamp were fatigue members and were constantly deformed in response to compressive and uplift forces. In this study, the residual deformation characteristics of the tension clamp according to the period of use were analyzed using by specimens taken on site in the same section for 6, 11, and 16 years on the serviced urban transit. In addition, the damage mechanisms for each component were derived based on finite element analysis. As a result of the numerical analysis, the stress (strain) of each part of the tension clamp according to the external force from the applied clamping force was analyzed to derive the damaged weak part of the tension clamp.

A Study on Method of Predicting Failure Rates of Fastening Parts (체결 부품 고장률 산출 방안에 관한 연구)

  • Jeong, Da-Un;Yun, Hui-Sung;Kwon, Dong-Soo;Lee, Seung-Hun
    • Journal of Applied Reliability
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    • v.11 no.3
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    • pp.305-318
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    • 2011
  • In the statement of logistics reliability prediction methodology, all components should be managed as the analysis objectives. However, in some reliability prediction of weapon systems, fastening parts, e.g., screws, bolts and nuts, have been frequently ignored because some organizations related to weapon systems have emphasized that those parts are not significant in their failures rate and functions. In this paper, failure rates, modes, and distributions were presented to prove that fastening parts should be included in reliability prediction objectives. Also, failure rate prediction methods of fastening parts are presented and compared.

Experimental Study on the Dynamic Characteristics of a Missile Structure Depending on Fastening Method (체결 방식에 따른 유도탄의 동적 특성에 관한 실험적 연구)

  • Jeon, Ho-Chan;Song, Ohseop
    • Journal of the Korea Institute of Military Science and Technology
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    • v.22 no.4
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    • pp.452-459
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    • 2019
  • In order to design and manufacture structures such as a guided missile, assembly process with fastener is an essential method of fabrication. In this study, the dynamic characteristics of a cylindrical structure with bolted joints were studied using experimental methods. The change of the natural frequency of the structure with the change of the fastening method and the tightening torque were measured by the test and the finite element analysis was performed using the stiffness model of the fastening part according to the fastening method and compared with the test results.

An Experimental Study on the Evaluation of Fastening Unit Insulation Developed for the Insulation of Curtain Wall

  • Kim, Bong-Joo;Kim, Kyeong-A
    • Journal of the Korea Institute of Building Construction
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    • v.12 no.2
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    • pp.243-256
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    • 2012
  • This study is the experimental study to improve the insulation of the fastening unit system, which has the most vulnerable insulation in the curtain walls. The Fastening Units were designed and fabricated to minimize the connection part of mullions. In addition, slight movements were taken into account and the performance of the middle layer was evaluated by forming an insulation layer with the vibration-proof rubber and the silicon to satisfy the mechanical and thermal performance criteria. A total of 10 experiments were performed under various conditions, such as indoor-outdoor temperature difference, type of insulation material, thickness of insulation material, and others. using the fabricated Fastening Units. As a result, the vibration-proof rubber insulation showed the temperature difference of $2.2^{\circ}C-5.0^{\circ}C$, and the silicon insulation showed the temperature difference of $2.8^{\circ}C-4.5^{\circ}C$, compared to the non-insulated Fasteniirature difference, typesng Units. When these results were compared with the psychometric chart graph, the insulated Fastening Unit designed in this study can be considered to prevent the dew condensation.

A study of an efficiency test for new style rail fastening system (신형레일체결장치의 성능평가)

  • Kim, Eun;Yang, Shin-Chu;Lee, Jong-Duk
    • Proceedings of the KSR Conference
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    • 2001.10a
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    • pp.494-499
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    • 2001
  • This research carried out the experimental manufacture of the improved fastening device and its performance test as well as the structural improvement of the prototype of a new type of fastening device developed through G7 Project during the first year of the second phase. Firstly, a supplementary design for each part of the prototype was carried out in order to improve its performance and a structural analysis in order to review the stress on the fastening spring. Secondly, another prototype was manufactured and then a performance test was carried out with the criteria used for the same kind of test on the authorized ones, both at home and abroad. Finally, the usability of the device was reviewed by comparing above-mentioned test result with that of those already under commercial use.

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Study on CNC plasma-cutting worktable with improved lifetime (CNC 플라즈마 절단 작업테이블의 수명 향상에 관한 연구)

  • Na, Yeong-min;Lee, Hyun-seok;Kang, Tae-hun;Park, Jong-kyu
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.3
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    • pp.112-123
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    • 2015
  • There are many systems for cutting plates or pipes into a desired shape. A typical system is a plasma cutter. It uses plasma, which means that an effective design of the table supporting the workpiece is an important issue in order to ensure a long operational career. Conventional roller-support worktables have a short lifespan due to scratches from the plasma, and it is also difficult to maintain the roller balance. By using a bolt-fastening method, deformation and failure of the final product can occur due to the stress concentration at bolting points. To escape these issues, a polygon support and bracket fastening method was designed. Due to polygons having a number of support surfaces, when one surface has been damaged, it is possible to reuse the support by utilizing a different surface. The bracket-fastening method can extend the worktable lifetime and increase productivity by reducing stress concentration. In this paper, the polygon support/bracket-fastening method is compared with existing technologies. Consequently, performance benchmarks are verified through a structure analysis and experimentation.

The Reliability Design Method According to the Experimental Study of Components and Materials of Railway Rail Fastening System (철도용 레일체결장치 부품.소재의 실험적 연구를 통한 신뢰성 설계 방안)

  • Kim, Hyo-San;Park, Joon-Hyung;Kim, Myung-Ryule;Park, Kwang-Hwa;Lee, Dal-Jae
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.2090-2100
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    • 2011
  • Railway rail fastening system is the critical device which gives big influences to not only the vehicle driving stability and the orbit's structural stability against the impulsive load, but also the noise vibration and the ride comfort. As a part of the low-carbon green growth, the importance of the railroad industry is getting highlights on its excellent energy-efficiency and eco-friendliness. However, so far the Korea's domestic rail fastening system technology is not so good and the technical reliance to abroad is very heavy. In this study, we conducted comparative analysis on the rail fastening system with new and used one of the same type. And those systems are imported by Seoul Metro and are being used by it. With this basis, we developed the components and the materials and then, established the durability assessment methods appropriate to the Korean domestic circumstances. And through the reliability qualification test on the 7 parts of the rail fastening system, we've improved the reliability and guaranteed the 15 years of service lifetime. ($B_{10}Life15$) Establishment and standardization of Reliability Standard on the parts of the rail fastening system such as anti-vibration pads, guide-plate, screw spike made it possible to perform the internationally fair assessment. And it is thought that we can satisfy the manufactures' and consumers' needs of cost-cutting and qualification security by shortening of assessment period on rail fastening system.

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Methodology of Tolerance Analysis of Deformable Assembly (변형을 고려한 공차분석 방법론)

  • Lee, Kwang-Soo
    • Journal of the Korean Society of Safety
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    • v.22 no.6
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    • pp.20-26
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    • 2007
  • The new integrated CAD-CAM systems induce an increasing demand for simulation tools, which are able to simulate industrial part assembly processes by welding, gluing, riveting or bolting(more generally by fastening). Concerning fastened flexible parts, there exist no efficient computational aid on tolerance and methodology available on the field. The first part briefly presents the approach method based on the finite element method for TADA(Tolerance Analysis of Deformable Assemblies). The second part compares the results obtained by simulation using the commercial FEM code with the measurements. The principal elements of dispersion have been identified and studied on an experimental basis in order to test the robustness of the TADA model. This has enabled us to verify the model's possibilities as regards industrial constraints such as the use of incompatible meshes or the use of triangular elements and so on.

Structural Analysis of Hammering System for Pine Cone Harvest using Industrial Drone (산업용 드론을 이용한 잣수확용 해머링 시스템의 구조해석)

  • Ki-Hong Kim;Dae-Won Bae;Won-Sik Choi
    • Journal of the Korean Society of Industry Convergence
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    • v.26 no.2_2
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    • pp.285-291
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    • 2023
  • In this paper, in order to secure the safety and productivity of pine cone harvest, modeling and structural analysis of the hammering system for pine cone harvest drone that can easily access pine cone of Pinus koraiensis and collide with them to harvest them was performed. It calculate the equivalent stress for the structure of the hammering system and the yield strength of the applied material by applying the shear force of the stalk at which the pine cone is separated from the branch, and it is to verify the safety of the structure and propose an optimal design through appropriate factor of safety and design change. The shear force of the stalk at which the pine cone was separated from the branch was 468 N, and was applied to both ends of the hammering system. The yield strength of SS400 steel used in the hammering system is 245 ㎫, and the design change and structural analysis were performed so that the Von Mises stress could be less than 122.5 ㎫ by applying the factor of safety of 2.0 or more. As a result of the structural analysis of the frist modeling, the Von Mises stress was 220.3 ㎫, the factor of safety was 1.12, and the stress was concentrated in the screw fastening holes. As a result of the design change of the screw fastening holes, the Von Mises stress was 169.4 ㎫, the factor of safety was 1.45, and the stress was concentrated on the side part. As a result of the design change by changing screw fastening holes and adding ribs, the Von Mises stress was 121.6 ㎫, and the factor of safety was 2.02. The safety of the hammering system was secured with an optimal design with little change in mass. There was no deformation or damage as a result of experimenting on pine cone harvest by manufacturing the hammering system with an optimal design.