• Title/Summary/Keyword: Fan tester

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Development of High-performance/low-noise Centrifugal Fan Circulating Cold Air Inside a Household Refrigerator by Reduction of Vortex Flow (와류 저감을 통한 냉장고 냉기순환용 고성능/저소음 원심홴의 개발)

  • Shin, Donghui;Ryu, Seo-Yoon;Cheong, Cheolung;Kim, Tae-Hoon;Jung, Jiwon
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.26 no.4
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    • pp.428-435
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    • 2016
  • In this paper, high-performance and low-noise centrifugal fan used to circulate cold air inside a household refrigerator is developed by reducing the vortex flow observed near the tip of fan hub. First, the performance of the existing centrifugal fan is investigated through the experiment using a fan tester and the characteristics of detailed flow field obtained from the CFD simulation are closely examined. The strong vortex flow is observed in the vicinity of the tip of fan hub. Based on this result, new design is devised to reduce this vortex flow. As a result, it is numerically and experimentaly found that the volume flow rate of the new fan increases and the radiated noise decreases in comparison with the existing fan at the same rotation speed.

Study on the Aerodynamic Performance of a Cross-Flow Fan for the Various Design Factors of an Indoor Room Air-Conditioner (룸에어콘 실내기의 설계인자 변화에 따른 관류홴의 공력성능 연구)

  • Kim, J.K.;Jeong, K.J.
    • Journal of Power System Engineering
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    • v.9 no.3
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    • pp.33-38
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    • 2005
  • The aerodynamic performance of a cross-flow fan is strongly influenced by the various design factors of a rear-guider and a stabilizer. The purpose of this paper is to investigate the effects of a rear-guider and a stabilizer on the aerodynamic performance of a cross-flow fan. The design factors considered in this paper are a rear-guider clearance, a stabilizer clearance, and a stabilizer setup angle, respectively. This experiment was carried out with a constant revolution number of 700 rpm in a cross-flow fan installed in the fan tester. The static pressure, flowrate, torque, and revolution number were measured in this paper. Also, the pressure coefficient and the efficiency were analysed according to the various assembly conditions using a stabilizer setup angle, a stabilizer clearance, and a rear-guider clearance in the indoor room air-conditioner.

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Experimental Study on the Surface Pressure Characteristics of a Rear-Guider for the Various Design Factors of a Cross-Flow Fan (관류홴의 설계인자 변화에 따른 리어가이더의 표면압력 특성에 관한 실험적 연구)

  • Kim, J.K.
    • Journal of Power System Engineering
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    • v.9 no.3
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    • pp.50-57
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    • 2005
  • A cross-flow fan is strongly influenced by the various design factors of a rear-guider and a stabilizer. The purpose of this paper is to investigate the effects of a rear-guider and a stabilizer on the surface pressure of a rear-guider in an indoor room air-conditioner using a cross-flow fan. The design factors considered in this paper are a rear-guider clearance, a stabilizer clearance, and a stabilizer setup angle, respectively. The operating condition of a cross-flow fan was controlled by changing the static pressure and flowrate using a fan tester. All surface pressures of a rear-guider are differently distributed according to the stabilizer setup angle, and show a zero value in the flow coefficient, ${\Phi}{\fallingdotseq}0.5$ only of a stabilizer setup angle, $45^{\circ}$. Especially, they show a big negative value in the expansion angle larger than $34^{\circ}$ regardless of a rear-guider clearance, a stabilizer clearance, and a stabilizer setup angle. On the other hand, surface pressures for various stabilizer cutoff clearances are better than those for various rear-guider clearances.

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Experimental Study on the Aerodynamic Performance of a Cross-Flow Fan for the Various Curvature Radius of a Rear-Guider for a Room Air-Conditioner (리어가이더 곡률반경에 따른 룸에어콘용 관류홴의 공력성능에 대한 실험적 연구)

  • Kim, Jang-Kweon;Oh, Seok-Hyung
    • Journal of Power System Engineering
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    • v.17 no.4
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    • pp.36-44
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    • 2013
  • The aerodynamic performance of a cross-flow fan is strongly influenced by the various design factors of a rear-guider and a stabilizer. The design factors considered in this paper are a rear-guider clearance, a stabilizer clearance, and a stabilizer setup angle, respectively. Also, these factors are given to the various diameter ratio between a basic circle and a impeller. The static pressure and the flowrate of a cross-flow fan were measured with a fan-tester. It could be found that the useful design factors with a good aerodynamic performance exist in the certain assembly conditions of an indoor RAC. Therefore, it could be known that a new published patent determining the easy design of an indoor RAC can be applied in a variety of goods.

Experimental and Numerical Studies on the Flow Characteristics of a Fan-Sink (팬싱크의 유동 특성에 관한 실험 및 수치해석적 연구)

  • Lee Kyoung-Yong;Choi Young-Seok;Yun Jae-Ho
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.18 no.3
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    • pp.225-230
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    • 2006
  • The overall performance and local flow fields of the fan, heat sink, and fan-sink were experimentally and numerically studied to investigate the flow characteristics of a fan-sink. The flow resistance of the heat sink was measured by small fan tester based on AMCA standards and compared with the CFD results to select available cooling fan for the fan-sink. The nonuniform velocity profile behind the fan outlet was shown by the flow visualization. The effects of nonuniform velocities on the performance of heat sink were discussed. To validate the commercial CFD code CFX-5.6, the predicted performance curve was compared with that of fan testing. The local flow fields of the fan-sink were analyzed by CFD results. MFR (multiple frame of reference) was used as a computational model combining rotating fan and stationary heat sink. Through the CFD results of the fan-sink, the flow patterns behind the fan outlet influenced the flow resistance and overall performance of the heat sink.

A Study on the Optimal Orifice Location for Air flow Measurement in an Air Duct Leakage Tester (덕트누기시험기용 풍량측정 오리피스의 최적위치 선정에 관한 연구)

  • Lee Seung-Chul
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.18 no.2
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    • pp.186-191
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    • 2006
  • In this study, five experiments were carried out, with an orifice located downstream of a fan in case I where upstream duct length is 6 D, and that in the downstream is 4 D and different downstream distance to the fan in the rest, so as to determine the optimal location of the orifice and reduce the duct length of airflow measurement device. The resulting flow rate-pressure drop correlations were found to satisfy the limitation of SMACNA standard, which specified an error of $\pm7.5\%$ based on the real flow rate. Also, the best one of five. cases was achieved with the orifice located midway of the orifice duct four times its diameter long.

Optimal Location of Orifice in Duct Leakage Tester for Air Flow Measurement (덕트누기시험기용 풍량측정 오리피스의 최적위치 선정에 관한 연구)

  • Lee, Seung-Chul;Park, Man-Heung;Kim, Kwang-Chu
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.2151-2156
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    • 2004
  • In this study, five experiments were carried out, with an orifice located downstream of a fan in case I and upstream distance to the fan in the rest cases(case $II{\sim}$), so as to determine the optimal location of the orifice and reduce the size of airflow measurement device. The resulting flow rate-pressure drop correlations were found to satisfy the limitation of SMACNA standard, which specified an error of ${\pm}7.5%$ based on the real flow rate. The best outcome was achieved with the orifice located midway of the orifice duct 4 times its diameter long.

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MULTI STAGE SHAPE OPTIMIZATION OF CENTRIFUGAL FAN FOR HOME APPLIANCE USING CFD (전산유체역학을 활용한 가전 제품용 원심팬 블레이드의 단계별 형상 최적화)

  • Kim, J.S.;Kang, T.G.
    • Journal of computational fluids engineering
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    • v.21 no.3
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    • pp.39-47
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    • 2016
  • We conducted a multi-stage optimization to secure the desired performance of a centrifugal fan for home appliance in an early stage of product development. In optimization, the static pressure at the outlet of the fan is chosen as an objective function that is to be maximized, providing the required flow rate at the operating point of the fan. The optimization procedure begins with parameters for an initial baseline fan design. The baseline design is optimized by using a commercial optimization package. Accordingly, the corresponding blade models with a set of geometrical parameters are generated. Flow through a fan is simulated by solving the Reynolds-averaged Navier-Stokes equations. A multi-stage optimization scheme is employed to determine the family of optimum values for the parameters, leading to the pressure increase at the outlet of the fan. To validate the numerically obtained optimal design parameters, we fabricated the three types of fans using rapid prototyping and assessed the performance using a fan tester. Experimental results show that the design parameters at each stage satisfy the goal of optimization. The multi-stage optimization process turned out to be a useful tool in the development of a centrifugal fan.

Experimental Study on the Aerodynamic Performance Characteristics for Various Design Factors in the Maximum Flowrate Range of a Cross-Flow Fan (관류홴의 최대유량역에서 설계인자 변화에 따른 공력성능 특성에 관한 실험적 연구)

  • Kim, J.K.
    • Journal of Power System Engineering
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    • v.9 no.3
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    • pp.44-49
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    • 2005
  • The aerodynamic performance of an indoor room air-conditioner using a cross-flow fan is strongly influenced by the various design factors of a rear-guider and a stabilizer. The purpose of this study is to investigate the effects of a rear-guider and a stabilizer on the aerodynamic performance in the maximum flowrate range of a cross-flow fan. The design factors considered in this study are a rear-guider clearance, a stabilizer cutoff clearance, and a stabilizer setup angle, respectively. Aerodynamic performances including maximum flowrate and power show the biggest magnitude distribution in the case of $45^{\circ}$, the stabilizer setup angle as well as nearly similar magnitude distribution regardless of the stabilizer cutoff clearances. Moreover, the more a rear-guider clearance increases, the more the magnitude of maximum flowrate and power increases.

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Development of high performance and low noise compact centrifugal fan for cooling automotive seats (자동차 시트 쿨링용 고성능·저소음 컴팩트 원심팬 개발)

  • Kim, Jaehyun;Ryu, Seo-Yoon;Cheong, Cheolung;Jang, Donghyeok;An, Mingi
    • The Journal of the Acoustical Society of Korea
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    • v.37 no.6
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    • pp.396-403
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    • 2018
  • In this paper, a high-performance and low-noise centrifugal fan is developed for cooling automotive seats which provide a driver with pleasant driving environment. First, the flow characteristics of the existing fan unit was analyzed using a fan performance tester and CFD (Computational Fluid Dynamics) simulations. The analysis of the predicted flow field indicated vortex flow near the tip of fan hub and stagnation flow on the top of fan hub. Two design points are devised to reduce the vortex flow and the stagnation flow observed in the existing fan unit. First, the cut-off clearance which is the minimum distance between the fan blade and the fan housing is increased to reduce the vortex strength and, as a result, to reduce the overall sound pressure level. Second, the hub shape is more modified to eliminate the stagnation flow. The validity of proposed design is confirmed through the numerical analysis. Finally, a prototype is manufactured with a basis on the numerical analysis result and its improved flow and noise performances are confirmed through the P-Q curves measured by using the Fan Tester and the SPL (Sound Pressure Level) levels measured in the anechoic chamber.