• 한국전기전자재료학회논문지
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• 제27권6호
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• pp.343-349
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• 2014

It is summarized that potential causes of performance degradations and failure mechanisms of crystalline silicon photovoltaic (PV) modules installed in Middle East area. In addition, we also reviewed current PV module qualification test (IEC 61215) and the methods for detection of wear-out fault. The failure of PV modules in the extreme environmental conditions such as deserts is mainly due to high temperature, humidity, and dust storms. In particular, cementation phenomenon caused by combination of sand and moisture leads to rapid degradation in the performance of PV modules. In order to evaluate and guarantee the long term reliability of PV modules, specific qualification tests such as sand dust test, salt mist test and potential induce degradation test considering operating environment of PV module should be carried out.

• 대한금속재료학회지
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• 제46권2호
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• pp.80-87
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• 2008

Many researches related to the reliability of Pb-free solder joints with PCB (printed circuit board) surface finish under thermal or vibration stresses are in progress, because the electronics is operating in hash environment. Therefore, it is necessary to assess Pb-free solder joints life with PCB surface finish under thermal and mechanical stresses. We have investigated 4-points bending fatigue lifetime of Pb-free solder joints with OSP (organic solderability preservative) and ENIG (electroless nickel and immersion gold) surface finish. To predict the bending fatigue life of Sn-3.0Ag-0.5Cu solder joints, we use the test coupons mounted 192 BGA (ball grid array) package to be added the thermal stress by conducting thermal shock test, 500, 1,000, 1,500 and 2,000 cycles, respectively. An 4-point bending test is performed in force controlling mode. It is considered that as a failure when the resistance of daisy-chain circuit of test coupons reaches more than $1,000{\Omega}$. Finally, we obtained the solder joints fatigue life with OSP and ENIG surface finish using by Weibull probability distribution.

• 한국산학기술학회논문지
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• 제20권12호
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• pp.535-545
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• 2019

함정 무기체계에 탑재되는 회로카드조립체(Printed Board Assembly, 이하 PBA)는 해양 함상이라는 가혹한 환경 조건에서 운용되기 때문에 임무 수행의 중요성과 정비의 어려움 등을 고려하여 높은 신뢰성 확보가 요구된다. 운용 중 PBA 고장 발생 시 신속한 수리부속 보급이 어렵고 임무수행에 영향을 미친다. 개발단계에서 신뢰성 시험이 시제품 제작 이후에 수행되며, 시험 수행을 위해 시간, 장소, 시료, 비용의 확보와 고장부위 식별 등에 많은 노력과 어려움이 따른다. 그리고 MIL-HDBK-217F 규격 등을 토대로 한 신뢰도 예측은 부품단위 고장률에 근거하고 있어 설계(PCB층/재질, 전자부품 배치/상호관계), 사용 환경과 방법, 접합부 구조와 특성(패드 크기/솔더 재질) 등 부품 외적인 고장요인을 고려하고 있지 않다. 이에 따라 본 연구에서는 고장물리(Physics of Failure, 이하 PoF) 기반 도구를 활용, 신뢰성 물리학 분석(Reliability Physics Analysis, 이하 RPA)을 수행하여 시제품 제작 전 열-기계적 측면의 신뢰성을 향상시키는 방안을 제시한다. RPA 수행과 적용을 통해 PBA의 특화된 다양한 고장메커니즘을 고려한 신뢰성 점검, 신뢰성 취약부위식별, 설계대안 도출, 설계반영 및 시험계획 수립 등 사전 검증을 수행하여 높은 신뢰성을 확보할 수 있다.

• 한국재료학회지
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• 제19권6호
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• pp.337-343
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• 2009

In this study, we optimized Pb-free Sn/Ni plating thickness and conditions were optimized to counteract the environmental regulations, such as RoHS and ELV(End-of Life Vehicles). The $B_{10}$ life verification method was also suggested to have been successful when used with the accelerated life test(ALT) for assessing Pb-free solder joint life of piezoelectric (PZT) ceramic resonator. In order to evaluate the solder joint life, a modified Norris-Landzberg equation and a Coffin-Manson equation were utilized. Test vehicles that were composed of 2520 PZT ceramic resonator on FR-4 PCB with Sn-3.0Ag-0.5Cu for ALT were manufactured as well. Thermal shock test was conducted with 1,500 cycles from $(-40{\pm}2)^{\circ}C$ to $(120{\pm}2)^{\circ}C$, and 30 minutes dwell time at each temperature, respectively. It was discovered that the thermal shock test is a very useful method in introducing the CTE mismatch caused by thermo-mechanical stress at the solder joints. The resonance frequency of test components was measured and observed the microsection views were also observed to confirm the crack generation of the solder joints.

• Nuclear Engineering and Technology
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• 제52권1호
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• pp.206-210
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• 2020

Super fine-grained graphite is a type of advanced nuclear graphite which was developed for Molten Salt Reactor (MSR). It is necessary to establish a failure assessment method used for nuclear graphite components in MSR. A modified assessment approach based on ASME BPVC-III-5_2017 is presented. The new approach takes a new parameter, KIC, into account and abandons the parameter, grain size, which is unrealistic for super fine-grained graphite as the computation is enormous if we use conventional methods. Three methodologies (KTA 3232, ASME, New approach) were also evaluated by theoretical prediction and experimental verification. The results indicated the new developed code can be used for design and failure assessment of super fine-graphite components and has more extensive applicability.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2007년도 춘계학술대회 논문집
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• pp.531-532
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• 2007

• 한국항공운항학회지
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• 제26권2호
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• pp.68-75
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• 2018

A flare from an Air Force fighter was abnormally dispensed during the landing. To determine the cause of the abnormal dispensing, fracture analysis, signal analysis and reproduction experiments based on physics of failures were performed. The primary cause of the failure was analyzed to be due to an intermittent fault of an internal circuit card in the AN/ALE-40 chaff/flare dispenser by a broken lid of a capacitor, and the root cause which had derived the primary cause was considered to be an improper handling during the domestic maintenance which were changed from the overseas maintenance due to the DMSMS problem. Therefore, the overall process of the maintenance capability development system was reviewed and alternative ways that considers maintenance error decision aid(MEDA) for system improvement were suggested to prevent further failures.

• Nuclear Engineering and Technology
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• 제54권8호
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• pp.2792-2800
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• 2022

In the core of the WWR-K reactor, a long-term irradiation of tristructural isotopic (TRISO)-coated fuel particles (CFPs) with a UO₂ kernel was carried out under high-temperature gas-cooled reactor (HTGR)-like operating conditions. The temperature of this TRISO fuel during irradiation varied in the range of 950-1100 ℃. A fission per initial metal atom (FIMA) of uranium burnup of 9.9% was reached. The release of gaseous fission products was measured in-pile. The release-to-birth ratio (R/B) for the fission product isotopes was calculated. Aspects of fuel safety while achieving deep fuel burnup are important and relevant, including maintaining the integrity of the fuel coatings. The main mechanisms of fuel failure are kernel migration, silicon carbide corrosion by palladium, and gas pressure increase inside the CFP. The formation of gaseous fission products and carbon monoxide leads to an increase in the internal pressure in the CFP, which is a dominant failure mechanism of the coatings under this level of burnup. Irradiated fuel compacts were subjected to electric dissociation to isolate the CFPs from the fuel compacts. In addition, nondestructive methods, such as X-ray radiography and gamma spectrometry, were used. The predicted R/B ratio was evaluated using the fission gas release model developed in the high-temperature test reactor (HTTR) project. In the model, both the through-coatings of failed CFPs and as-fabricated uranium contamination were assumed to be sources of the fission gas. The obtained R/B ratio for gaseous fission products allows the finalization and validation of the model for the release of fission products from the CFPs and fuel compacts. The success of the integrity of TRISO fuel irradiated at approximately 9.9% FIMA was demonstrated. A low fuel failure fraction and R/B ratios indicated good performance and reliability of the studied TRISO fuel.

• 한국과학교육학회지
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• 제10권1호
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• pp.57-64
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• 1990

In this study, novices' protocols were investigated on the basis of Mayer's analysis of mathematical problem solving. These protocols were obtained by Jae-Sool Kwon and Seong-Wang Lee(1988) by means of thinking aloud while 20 sophomore students in a department of physics education were solving physics problems on Newton's low of motion. The results of investiqation are as follows; (1) We proposed an effective method in analyzing protocols on physics porblem solving (2) We could find the defective types of knowledge of individuals who got an incorrect solution, through analyzing the cause of failure individually (3) The fact that many students considered first the frictional force as muntiplying the coefficient of friction by perpendicular force rather than as resistance of motion, was found And students' misconception on the coefficient of friction was found. (4) If such analyses of test items and protocols are used in physics education, they will be very useful for finding the faults of problem-solving process, and for setting and scoring subjective problems in physics

• Steel and Composite Structures
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• 제15권2호
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• pp.203-220
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• 2013

The study of the tensile strength of composite materials is far more complex than analysis of the properties of elasticity and plasticity. Indeed, during mechanical loading, micro-cracks in the matrix, the fibers break, debonding of the interfaces are created. The failure process of composites is of great diversity and cannot be described if even we know: the strength criterion of each individual component, the state of stress and strain in the material, the propagation phenomena cracks in the structure and nature of the interface between the matrix and the reinforcement. This information is only partially known and the obtained by the analysis of a stress limit beyond which there is destruction of the material is almost impossible. To partially process the issue, a solution lies in a mesoscopic approach of seeking a law to locate the ultimate strength of the material for a plane stress state. Tests on rectangular plates in bending PEEK/APC2 and T300/914 three were made and this in order to validate our approach, the calculation has been implemented in a nonlinear finite element code (Castem 2000), in order to make comparison with the numerical results. The results show good agreement between numerical simulation and the two materials; however, it would be interesting to consider other phenomena in the criterion.