• 제목/요약/키워드: Failure prediction

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심용접 튜브를 사용한 벌지 성형에서의 터짐불량 예측 (Numerical prediction of bursting failure in bulge forming using a seamed tube)

  • Kim, J.;Kim, Y.W;B.S. Kang
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2003년도 춘계학술대회논문집
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    • pp.240-243
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    • 2003
  • Finite element analyses for bursting failure prediction in bulge forming under combined internal pressure and independent axial feeding are carried out. By means of the FEM combined with Oyane's ductile fracture criterion based on Hills quadratic plastic potential, the forming limit and bursting pressure level are investigated for a seamed tube that comprises of weldment, heat affected zone(HAZ) and base material parts. Especially, in order to determine the material property of HAZ tensile tests for the base material and the weld metal are executed based on iso-strain approach. Finally, through a series of bulge forming simulations with consideration of the weldment and HAZ it is concluded that the proposed method would be able to predict the bursting pressure and fracture initiation site more realistically, so the approach can be extended to a wide range of practical bulge forming processes.

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Ultimate Strength of Concrete Barrier by the Yield Line Theory

  • Jeon, Se-Jin;Choi, Myoung-Sung;Kim, Young-Jin
    • International Journal of Concrete Structures and Materials
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    • 제2권1호
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    • pp.57-62
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    • 2008
  • When the yield line theory is used to estimate the ultimate strength of a concrete barrier, it is of primary importance that the correct assumption is made for the failure mode of the barrier. In this study, a static test was performed on two full-scale concrete barrier specimens of Korean standard shape that simulate the actual behavior of a longitudinally continuous barrier. This was conducted in order to verify the failure mode presented in the AASHTO LRFD specification. The resulting shape of the yield lines differed from that presented in AASHTO when subjected to an equivalent crash load. Furthermore, the ultimate strengths of the specimens were lower than the theoretical prediction. The main causes of these differences can be attributed to the characteristics of the barrier shape and to a number of limitations associated with the classical yield line theory. Therefore, a revised failure mode with corresponding prediction equations of the strength were proposed based on the yield lines observed in the test. As a result, a strength that was more comparable to that of the test could be obtained. The proposed procedure can be used to establish more realistic test levels for barriers that have a similar shape.

Failure Prediction of Metal Oxide Varistor Using Nonlinear Surge Look-up Table Based on Experimental Data

  • Kim, Young Sun
    • Transactions on Electrical and Electronic Materials
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    • 제16권6호
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    • pp.317-322
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    • 2015
  • The metal oxide varistor (MOV) is a major component of the surge protection devices (SPDs) currently in use. The device is judged to be faulty when fatigue caused by the continuous inflow of lightning accumulates and reaches the damage limit. In many cases, induced lightning resulting from lightning strikes flows in to the device several times per second in succession. Therefore, the frequency or the rate at which the SPD is actually exposed to stress, called a surge, is outside the range of human perception. For this reason, the protective device should be replaced if it actually approaches the end of its life even though it is not faulty at present, currently no basis exists for making the judgment of remaining lifetime. Up to now, the life of an MOV has been predicted solely based on the number of inflow surges, irrespective of the magnitude of the surge current or the amount of energy that has flowed through the device. In this study, nonlinear data that shows the damage to an MOV depending on the count of surge and the amount of input current were collected through a high-voltage test. Then, a failure prediction algorithm was proposed by preparing a look-up table using the results of the test. The proposed method was experimentally verified using an impulse surge generator

테이프래핑 구조물의 구조 해석 및 파단 예측 (Structural Analysis and Failure Prediction of Tape-Wrapped Structures)

  • 구남서;박훈철;윤광준;이열화
    • 한국항공우주학회지
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    • 제32권3호
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    • pp.17-21
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    • 2004
  • 테이프래핑 구조물은 유도무기의 노즐 구조에 많이 사용되고 있는데 주로 주자직 복합재료를 띠모양으로 이은 다음 이를 맨드럴에 경사각을 가지게 감는 방법으로 제작된다. 적층된 구조물은 고압의 오토클레이브나 하이드로 클레이브에서 성형된다. 테이프래핑 구조물은 적층 형태가 일방향 복합재료의 경우와는 다르며, 제작 시 주어진 경사각을 고려한 해석이 필요하다. 본 연구에서는 테이프래핑 구조물에 대한 해석 기법을 고찰하였다. 먼저 4점 굽힘 실험에 대한 유한요소 해석 결과와 실험 결과를 비교함으로써 테이프래핑 구조물의 모델링 기법의 타당성을 검증하였다. 4점 굽힘 실험의 파단 하중과 이방성 파단 판정식의 결과를 비교함으로써 최적의 이방성 파단 판정식을 확인하였다.

무전극형광램프용 전원장치의 평가기준 및 수명예측 (A Study of assessment criteria and lifetime prediction for power supply of electrodeless fluorescent lamp)

  • 함중걸;신종욱
    • 한국조명전기설비학회:학술대회논문집
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    • 한국조명전기설비학회 2004년도 학술대회 논문집
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    • pp.25-30
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    • 2004
  • 본 논문에서는 무전극형광램프용 전원장치에 대한 전기용품의 안전기준에 대하여 시험항목 및 적용규격을 제시하였으며, 전기적 및 광학적 특성을 알아보기 위하여 성능측정을 수행하였다. 또한 무전극 형광램프용 전원장치의 고 수명에 대한 이론적인 평균고장수명을 알아보기 위하여 MIL-HDBK-217방법에 의한 예측방법을 이용하여 전원장치의 주위온도, 사용장소 및 설치조건에 따라 각 온도별로 각부품의 고장율을 예측하여 평균고장수명을 예측하였다. 그 결과 무전극형광램프용 전원장치는 온도가 어느 정도가 유지되어야 광 효율이 좋은 반면 전원장치는 온도가 높으면 상대적으로 수명이 급격히 줄어들면서 특성이 열화하는 경향을 가진다

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베이지안 기반의 파손확률을 이용한 항공기 구조물 확률론적 피로수명 예측 응용에 관한 연구 (A study on Application of Probabilistic Fatigue Life Prediction for Aircraft Structures using the PoF based on Bayesian Approach)

  • 김근원;신대한;최주호;신기수
    • 한국군사과학기술학회지
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    • 제16권5호
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    • pp.631-638
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    • 2013
  • The probabilistic fatigue life analysis is one of the common methods to account the uncertainty of parameters on the structural failure. Frequently, the Bayesian approach has been demonstrated as a proper method to show the uncertainty of parameters. In this work, the application of probabilistic fatigue life prediction method for the aircraft structure was studied. This effort was conducted by using the PoF(Probability of Failure) based on Bayesian approach. Furthermore, numerical example was carried out to confirm the validation of the suggested approach. In conclusion, it was shown that the Bayesian approach can calculate the probabilistic fatigue lives and the quantitative value of PoF effectively for the aircraft structural component. Moreover the calculated probabilistic fatigue lives can be utilized to determine the optimized inspection period of aircraft structures.

실험계획법을 이용한 기계구조용 특수강의 손상상태 예측 (Prediction of Failure Condition for Aloy Seel for Mchine Sructural Use by Design of Experiment)

  • 배효준;이상재;김영희;박흥식
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2004년도 학술대회지
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    • pp.316-322
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    • 2004
  • Wear volume was used generally to analyze the moving state of lubricated machine. But It is difficult of getting the correct wear volume because wear volume of it is progressed always unstably with a large amplitude on working condition. If correct analysis of wear volume on working condition for lubricated machine can be possible, it can be effect on diagnosis of failure condition. The purpose of this study is carried out to analysis friction factors affecting on wear volume for prediction of failure condition of alloy steel for machine structural use by design of experiment. The results show that the most important friction factors affecting on wear volume was applied load, neat sliding distance, sliding speed and materials.

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고온고습 시험을 이용한 실리콘 태양전지 모듈의 수명 예측 연구 (A study of lifetime prediction of PV module using damp heat test)

  • 오원욱;강병준;박노창;탁성주;김영도;김동환
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2011년도 추계학술대회 초록집
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    • pp.63.1-63.1
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    • 2011
  • To analyze the phenomenon of corrosion in the PV module, we experimented damp heat test at $85^{\circ}C$/85% relative humidity(RH) and $65^{\circ}C$/85% RH for 2,000 hours, respectively. We used 30 mini-modules designed of 6inch one cell. Despite of 2,000 hours test, measured $P_{max}$ is not reached failure which is defined less than 80% compared to initial $P_{max}$. Therefore, we calculate proper curve fitting over 2,000 hours. Data less than 80% $P_{max}$ is found and B10 lifetime is calculated by the number of failure specimens and weibull distribution. Using B10 lifetime that the point of failure rate 10% and Peck's model, the predictable equation of lifetime was derived under temperature and humidity condition.

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Performance and modeling of high-performance steel fiber reinforced concrete under impact loads

  • Perumal, Ramadoss
    • Computers and Concrete
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    • 제13권2호
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    • pp.255-270
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    • 2014
  • Impact performance of high-performance concrete (HPC) and SFRC at 28-day and 56-day under the action of repeated dynamic loading was studied. Silica fume replacement at 10% and 15% by mass and crimped steel fiber ($V_f$ = 0.5%- 1.5%) with aspect ratios of 80 and 53 were used in the concrete mixes. Results indicated that addition of fibers in HPC can effectively restrain the initiation and propagation of cracks under stress, and enhance the impact strengths and toughness of HPC. Variation of fiber aspect ratio has minor effect on improvement in impact strength. Based on the experimental data, failure resistance prediction models were developed with correlation coefficient (R) = 0.96 and the estimated absolute variation is 1.82% and on validation, the integral absolute error (IAE) determined is 10.49%. On analyzing the data collected, linear relationship for the prediction of failure resistance with R= 0.99 was obtained. IAE value of 10.26% for the model indicates better the reliability of model. Multiple linear regression model was developed to predict the ultimate failure resistance with multiple R= 0.96 and absolute variation obtained is 4.9%.

유한요소법과 연성파괴이론에 의한 AZ31합금 판재의 온간 드로잉 공정에서의 파단예측 (Failure Prediction for an AZ31 Alloy Sheet during Warm Drawing using FEM Combined with Ductile Fracture Criteria)

  • 김상우;이영선
    • 소성∙가공
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    • 제21권4호
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    • pp.258-264
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    • 2012
  • The forming failure of AZ31 alloy sheet during deep drawing processes was predicted by the FEM and ductile fracture criteria. Uniaxial tensile tests of round-notched specimens and FE simulations were performed to calculate the critical damage values for three ductile fracture criteria. The critical damage values for each criterion were expressed as a function of strain rate at various temperatures. In order to determine the best criterion for failure prediction, Erichsen cupping test under isothermal conditions at $250^{\circ}C$ were conducted. Based on the plastic deformation histories obtained from the FE analysis of the Erichsen cupping tests and the critical damage value curves, the initiation time and location of fracture were predicted under bi-axial tension deformation. The results indicate that the Cockcroft-Latham criterion had good agreement with the experimental data. In addition, the FE analysis combined with the criterion was applied to another deep drawing process using an irregular shaped blank and these additional results were verified with experimental tests.