• Title/Summary/Keyword: Failure Mode and Effect Analysis (FMEA)

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Application of the Combined Techniques for Reliability Improvement on Machine Design Process: Case Study (기계설계 과정의 신뢰성 향상을 위한 혼합 기법 응용: 사례연구)

  • Choi, Jang-Jin;Lim, Ik-Sung;Koo, Il-Sub;Park, Sung-Jun;Kim, Tae-Sung
    • Journal of Applied Reliability
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    • v.14 no.1
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    • pp.71-80
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    • 2014
  • In the mechanical design process various types of errors are bound to occur. In order to prevent such mechanical malfunctions and decrease number of instances of errors, various technique are utilized. The purpose of this research is to demonstrate the effectiveness of the combined service Blueprint and FMEA (Failure Mode and Effect Analysis) by applying such method to machine process. The results are as follows: First, modification can be obtained by discovering the failure mode hidden within the inner side of the blueprint. Second, issues within the company are found when conducting the machine design process that is not visible from the outside. Therefore, potential errors can be effectively resolved by preventing failure mode in advance and eventually high quality of the product could be obtained as well as its reliability.

A Defect Prevention Model based on SW-FMEA (SW-FMEA 기반의 결함 예방 모델)

  • Kim Hyo-Young;Han Hyuk-Soo
    • Journal of KIISE:Software and Applications
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    • v.33 no.7
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    • pp.605-614
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    • 2006
  • The success of a software development project can be determined by the use of QCD. And as a software's size and complexity increase, the importance of early quality assurance rises. Therefore, more effort should be given to prevention, as opposed to correction. In order to provide a framework for the prevention of defects, defect detection activities such as peer review and testing, along with analysis of previous defects, is required. This entails a systematization and use of quality data from previous development efforts. FMEA, which is utilized for system safety assurance, can be applied as a means of software defect prevention. SW-FMEA (Software Failure Mode Effect Analysis) attempts to prevent defects by predicting likely defects. Presently, it has been applied to requirement analysis and design. SW-FMEA utilizes measured data from development activities, and can be used for defect prevention on both the development and management sides, for example, in planning, analysis, design, peer reviews, testing, risk management, and so forth. This research discusses about related methodology and proposes defect prevention model based on SW-FMEA. Proposed model is extended SW-FMEA that focuses on system analysis and design. The model not only supports verification and validation effectively, but is useful for reducing defect detection.

The Optimization Study on the Test Method of Remanufactured Power Steering Oil Pump by Using FMEA (FMEA를 활용한 재제조 파워스티어링 오일펌프 시험법에 대한 최적화 연구)

  • Seo, Youngkyo;Jung, Dohyun;Yu, Sangseok;Rha, Wanyong
    • Transactions of the Korean Society of Automotive Engineers
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    • v.24 no.1
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    • pp.90-98
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    • 2016
  • Currently government certified test method for an automobile remanufactured products is insufficient. Thus many automotive parts in the remanufacturing market are lacking proper evaluation criteria and production of defective products are causing customer dissatisfaction. In this paper a power steering oil pump, which requires stringent manufacturing standards, is studied by the failure mode and effect analysis approach. The research suggested that the test criteria such as discharge flow characteristic test, tightness test, pulley run-out test, pressure switch operation test, low temperature test and rotation pressure durability test should be performed to evaluate the reliability of remanufactured power steering oil pumps. As a result of tests, the performance of remanufactured power steering oil pump satisfied the evaluation criteria of pressure switch operation test and low temperature test. However, the remanufactured power steering oil pump failed to satisfy the evaluation criteria on discharge performance test, tightness test and pulley run-out test. These performance evaluation tests proved the necessity of standard process for the remanufactured power steering oil pump.

The Study of Accident Cases Verification and Construction of It's Cause Diagnosis System of Power Cable Accident (케이블 사고 자가원인 진단시스템 구축 및 사고사례 검증에 관한 연구)

  • Kim, Young-Seok;Shong, Kil-Mok;Kim, Sun-Gu
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.23 no.9
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    • pp.91-97
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    • 2009
  • We have constructed the it's cause diagnosis system of power cable by Failure Mode Effect Analysis(FMEA) method because we have to cause analysis when the cable accident happened. This system was composed of data input of accident condition, presentation of the shape through pictograph and accident probability by FMEA method. According to each selection, the accident cause comments are showed by the accident occurrence possibility. Also, the verification of the it's diagnosis system through the cause analysis of the cable accident cases, the system agreed well with results that analyzed actual state.

A method and analysis of human-error management of a semiconductor industry (반도체산업에서의 인적오류제어방법 및 연구)

  • Yoon Yong-Gu;Park Peom
    • Journal of the Korea Safety Management & Science
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    • v.8 no.1
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    • pp.17-26
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    • 2006
  • Basis frame-work's base in a semiconductor industry have gas, chemical, electricity and various facilities in bring to it. That it is a foundation by fire, power failure, blast, spill of toxicant huge by large size accident human and physical loss and damage because it can bring this efficient, connect with each kind mechanical, physical thing to prevent usefully need that control finding achievement factor of human factor of human action. Large size accident in a semiconductor industry to machine and human and it is involved that present, in system by safety interlock defect of machine is conclusion for error of behaviour. What is not construing in this study, do safety in a semiconductor industry to do improvement. Control human error analyzes in human control with and considers mechanical element and several elements. Also, apply achievement factor using O'conner Model by control method of human error. In analyze by failure mode effect using actuality example.

A Study on the Analysis of Hazardous Risk Factors for Component in Hydrogen Station with Water Electrolysis Device (수전해 수소충전소 부품별 유해위험요인 분석)

  • Seo, Doo-Hyoun;Rhie, Kwang-Won;Kim, Tae-Hun
    • Journal of the Korean Institute of Gas
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    • v.23 no.6
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    • pp.33-38
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    • 2019
  • In order to invigoration the hydrogen economy, production of hydrogen needed for hydrogen charging stations and hydrogen fuel cells is needed. Generally, it is reforming used to coal fuel or natural gas. Other technologies include water electrolysis using pure water. Among these water electrolysis technologies, development is mainly carried out using PEM(Polymer Electrolyte Membrane electrolysis). In this study, the company aims to identify potential harmful hazards to PEM electrolysis hydrogen stations in the development stage among hydrogen charging stations. In order to find the hazardous factors in the facilities of the electrolysis and hydrogen charging stations, we were analyzed by Failure Mode & Effect Analysis(FMEA).

A Study of Methods on Risk Assessment for Plant Construction using FMEA(Failure Mode and Effect Analysis) (FMEA를 활용한 플랜트공사 위험성평가 방안)

  • Kim, Ho Min;Woo, In Sung
    • Journal of the Korean Society of Safety
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    • v.28 no.4
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    • pp.81-90
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    • 2013
  • To meet increased demand and lead to execution of successful overseas's plant construction, A prompt System is urgently needed to carries prevention and control of hazards associated with work related tasks and activities. This study is aimed to develop efficient and reliable safety management program to identify control measures for high risk activities by choosing and conducting proper risk assessment methodology that addresses Risk Priority Number(RPN) of adverse effects.

Safety Assessment for Hydrogen Gas Filling Facilities(One-Bank) (One-Bank 방식의 수소충전장치에 대한 정성적 안전성 평가)

  • Rhie, Kwang-Won;Kim, Tae-Hun
    • Journal of the Korea Safety Management & Science
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    • v.14 no.1
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    • pp.95-100
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    • 2012
  • This study is about the qualitative safety assessment for hydrogen gas filling facilities in Korea operating with one-bank type. The purpose of this safety assessment is about the development of components for design, fabrication, assembly, operability of dispenser and systems of the safety. For the qualitative safety assessment method, the study used FMEA(failure mode & effect analysis) and HAZOP(hazard & operability). This study evaluated the safety through FMEA and HAZOP then by referring to P&ID and PFD of hydrogen dispenser, thereby examining the dangerousness of the equipments, defects of the structure and problems of the operation.

A Case Study for Safety Analysis (안전성 분석에 대한 사례 연구)

  • Chang, Kwang-Chi;Lee, Key-Seo
    • Journal of the Korean Society for Railway
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    • v.7 no.3
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    • pp.251-258
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    • 2004
  • A systematic methodology to determine safety requirements for railway signalling system and safety requirement allocation into system are presented. THR concept is used for as an interface between Risk Analysis to be performed by railway operator and System Design Analysis by the supplier. This approach is based on Signalling Safety Standard EN50129 by CENELEC.

A Study of FMEA for Selecting Priority Safety Unit;focusing on the cases of steel frame work (중점 안전관리 항목 도출을 위한 FMEA활용 방안;철골 공사 사례를 중심으로)

  • Park, Chan-Jong;Song, Ji-Won;Ryu, Jung-Ho;Kim, Chang-Duk
    • Proceedings of the Korean Institute Of Construction Engineering and Management
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    • 2006.11a
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    • pp.502-506
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    • 2006
  • For advanced construction safety, there frequently are repeated accident. Most of them are serious disasters which are continually concerned. But technical method of Safety organizations for construction project is still short, simple and unscientific. We suggest FMEA(Failure Mode and Effect Analysis) process on the safety management. The purpose of study is an establishment of safety system focused on scientific method by selecting priority unit and by figuring importance.

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