• 제목/요약/키워드: Failure Life

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The Novel Concepts for Reliability Technology

  • Ryu, DongSu
    • Corrosion Science and Technology
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    • 제4권5호
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    • pp.201-206
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    • 2005
  • Starting with the meaning of the word quality, diverse concepts connoted by the term are examined. Instead of a bathtub curve, the desirable shape of a failure rate covering the entire life of a good product, which might be called hockey-stick line, is introduced. From the hockey-stick line and the definition of reliability, two measurements are extracted. The terms r-reliability (failure rate) and durability (product life) are explained. The conceptual analysis of failure mechanics explains that reliability technology pertains to design area. The desirable shape of hazard rate curve of electronic items, hockey-stick line, clarifies that Mean-Time-to-failure (MTTF) as the inverse of failure rate can be regarded a nominal life. And Bx life, different from MTTF, is explained. Reliability relationships between components and set products are explained. Reshaped definitions of r-reliability and durability are recommended. The procedure to improve reliability and the reasons for failing to identify failure mode are clarified in order to search right solutions. And generalized Life-Stress failure model is recommended for the calculation of acceleration factor.

가전 제품용 세라믹 히터의 수명 및 고장 원인에 대한 연구 (Study of Life Prediction and Failure Mechanisms of Cramic Heater for Home Appliance)

  • 최형석
    • 한국신뢰성학회지:신뢰성응용연구
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    • 제17권4호
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    • pp.355-361
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    • 2017
  • Purpose: The purpose of this research is to establish the life test method for ceramic heater and identify the failure mechanisms. Methods: We do accelerated life test in the condition of thermal shock and failure analysis for failed samples. Conclusion: The main failure mechanisms of ceramic heater are identified as overstress failure mechanisms as results of failure analysis and the shape parameters of weibull distribution by accelerated life test are identified as 0.8, 1.2 and 0.4 each at $400^{\circ}C$, $600^{\circ}C$ and $900^{\circ}C$. At $900^{\circ}C$, the shape parameter 0.4 means that It is exactly initial failure caused that the stress exceeds the strength of ceramic heater highly and the shape parameters 0.8, 1.2 at $400^{\circ}C$, $600^{\circ}C$ means that the shape parameters are around 1.0 so that the main failure mechanism is overstress failure which is same result as failure analysis. It means that the appropriate life test method for ceramic heater is reliability qualification test method rather than accelerated life test.

가변 고장메카니즘을 가진 가속수명시험 데이타 분석방법 (An Analysis Method of Accelerated Life Test Data with a Change of Failure Mechanism)

  • 원영철;공명복
    • 대한산업공학회지
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    • 제20권1호
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    • pp.39-51
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    • 1994
  • Almost all accelerated life tests assume that no basic failure mechanism changes within the test stresses. But accelerated life test, considering failure mechanism changes, is needed since failure mechanism changes when accelerating beyond the used stress. This paper studies the analysis when the failure mechanism changes within the test stresses. The piecewise linear regression, which the join point of two lines is estimated, is applied In particular, two accelerated life tests, with and without a change in failure mechanism are examined.

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유압시스템 구성품의 수명시험을 위한 무고장 시험시간의 산출 (Determination of No-Failure Test Times for the Life Test of Hydraulic System Components)

  • 이성래;김형의
    • 유공압시스템학회논문집
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    • 제3권3호
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    • pp.8-13
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    • 2006
  • It is very important for the manufacturers to predict the life of hydraulic system components according to the results of life tests. Since it takes too much time to test the hydraulic system components until failure, the no-failure test method is applied for the life test of them. If the shape parameter of Weibull distribution, the number of samples, the confidence level, and the assurance life are given, the no-failure test times of hydraulic system components can be calculated by given equation. Here, the procedures to obtain the no-failure test times of the hydraulic system components such as hydraulic motors and pumps, hydraulic cylinders, hydraulic valves, hydraulic accumulators, hydraulic hoses, and hydraulic filters are described briefly.

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환경 온도변화에 대한 자동차용 엔진마운트의 수명 예측 (Lifetime prediction of the engine mount about the environment temperature variation)

  • 김형민;위신환;윤신일;신익재;김규로
    • 한국신뢰성학회지:신뢰성응용연구
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    • 제13권1호
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    • pp.65-76
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    • 2013
  • In order to assess the reliability of engine mount for a vehicles, life test model and procedure are developed. By using this method, failure mechanism and life distribution are analyzed. The main results are as follows; i) the main failure mechanism is degradation failure of engine mount rubber by fatigue failure at dynamic load. ii) temperature is a second factor to affect a failure. iii) the life distribution of engine mount module is fitted well to Weibull life distribution and the shape parameter is 18.4 and the accelerated life model of that is fitted well to Arrhenius model.

마그네슘합금의 피로파손수명의 누적확률분포특성과 신뢰성에 미치는 경계조건의 영향 (Effect of Boundary Conditions on Reliability and Cumulative Distribution Characteristics of Fatigue Failure Life in Magnesium Alloy)

  • 최선순
    • 한국산학기술학회논문지
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    • 제12권2호
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    • pp.594-599
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    • 2011
  • 본 논문은 마그네슘합금 AZ31의 피로파손수명의 확률론적 특성과 신뢰성에 미치는 경계조건의 영향을 평가하였다. 경계조건으로 시편두께와 응력비 그리고 최대피로하중을 적용하였으며, 각 경계조건별로 세부 실험조건에 대한 피로균열전파실험을 수행하여 피로파손수명에 대한 통계 데이터를 획득하였다. 마그네슘합금의 피로파손수명의 통계적 해석을 위하여 3-모수 와이블분포를 사용하였다. 시편두께가 두꺼울수록, 응력비가 클수록, 그리고 최대피로하중이 작을수록 통계적 피로파손수명이 길게 나타났다. 반면에 시편두께가 얇을수록, 응력비가 작을수록, 그리고 최대피로하중이 클수록 신뢰성이 급격히 감소하였다.

Stochastic Properties of Life Distribution with Increasing Tail Failure Rate and Nonparametric Testing Procedure

  • Lim, Jae-Hak;Park, Dong Ho
    • 한국신뢰성학회지:신뢰성응용연구
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    • 제18권3호
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    • pp.220-228
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    • 2018
  • Purpose: The purpose of this study is to investigate the tail behavior of the life distribution which exhibits an increasing failure rate or other positive aging effects after a certain time point. Methods: We characterize the tail behavior of the life distribution with regard to certain reliability measures such as failure rate, mean residual life and reliability function and derive several stochastic properties regarding such life distributions. Also, utilizing an L-statistic and its asymptotic normality, we propose new nonparametric testing procedures which verify if the life distribution has an increasing tail failure rate. Results: We propose the IFR-Tail (Increasing Failure Rate in Tail), DMRL-Tail (Decreasing Mean Residual Life in Tail) and NBU-Tail (New Better than Used in Tail) classes, all of which represent the tail behavior of the life distribution. And we discuss some stochastic properties of these proposed classes. Also, we develop a new nonparametric test procedure for detecting the IFR-Tail class and discuss its relative efficiency to explore the power of the test. Conclusion: The results of our research could be utilized in the study of wide range of applications including the maintenance and warranty policy of the second-hand system.

Failure Cost와 Life Cycle Cost를 고려한 연속시스템에 대한 최적 장치 선택에 관한 연구 (A Study on the Optimal Equipment Selection of Series Systems using Life Cycle Cost and Failure Cost)

  • 진상화;김용하;송희열;여영구;김인원
    • 한국안전학회지
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    • 제19권4호
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    • pp.55-59
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    • 2004
  • In this study, the required life cycle cost is evaluated in consideration of the equipment's availability during its lift cycle. In order to meet the maximum availability required by the process, the failure cost and life cycle cost is assessed The optimal equipment selection method is presented according to the analysis of the failure cost and life cycle cost. For the systems in which equipments are connected serially, the optimal equipments are selected by minimizing the life cycle cost and satisfying the required system availability goal. In addition, the selection methods and lift cycle cost are analyzed according to the cost variation of the equipment. By using the life cycle evaluation procedure, the failure cost and maintenance cost needed during the life cycle of the equipment can be presented.

Varistor의 ALT(Accelerated Life Testing) 설계 및 주 고장모드 분석 (A Study for Accelerated Life Testing and Failure Analysis of Chip Varistor)

  • 장우성;이준혁;이관훈;오영환
    • 한국신뢰성학회지:신뢰성응용연구
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    • 제5권2호
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    • pp.221-239
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    • 2005
  • General chip SMD parts(chip resistance, chip capacitor, chip varistor etc.) are very wide used electronics parts for IT units. But, failure modes are indistinct for these chip parts. In factory and field the failure modes are recognized to accidental failure mode caused by potential defect. In this paper used chip varistor ALT(Accelerate Life Test) test for verify general failure modes in chip SMD parts. Also the results are useful for general chip SMD ALT tests.

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Varistor 의 ALT(Accelerated Life Testing) 설계 및 주 고장모드 분석 (A Study for Accelerated Life Testing and Failure Analysis of Chip Varistor)

  • 장우성;이준혁;이관훈;오영환
    • 한국신뢰성학회:학술대회논문집
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    • 한국신뢰성학회 2005년도 학술발표대회 논문집
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    • pp.51-67
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    • 2005
  • General chip SMD parts(chip resistance, chip capacitor, chip varistor etc.) are very wide sed electronics parts for IT units. But, failure modes are indistinct for these chip parts. In factory and field the failure modes are recognized to accidental failure mope caused by potential defect. In this paper used chip varistor ALT(Accelerate Life Test) test for verify general failure modes in chip SMD parts. Also the results are useful for general chip SMD ALT tests.

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