• 제목/요약/키워드: Failure Cost

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Periodic Preventive Maintenance Policies when Minimal Repair Costs Vary at Failures

  • Joon Keun Yum;Gi Mun Jung;Dong Ho Park
    • 품질경영학회지
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    • 제25권3호
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    • pp.86-95
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    • 1997
  • This paper considers a repairable system, which is maintained preventively at periodic times and is minimally repaired at each failure. Most preventive maintenance policies for such repairable systems assume that the cost of minimal repair is constant regardless of its age at failure. However, it is more practical to consider the situations where the cost of minimal repair is dependent not only on its age at failue, but also on the number of preventive maintenance carried out prior to its failure. We consider the preventive maintenance carried out prior to its failure. We consider the preventive maintenance policy with age-dependent minimal repair cost. The optimal policies which minimize the expected cost rate over an infinite time span are discussed. We obtain the optimal period and number of preventive maintenance prior to replacement of the system.

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강상형교의 최적 Life Cycle Cost 설계 (Optimum Life Cycle Cost Design of Steel Box Girder Bridges)

  • 조효남;민대홍;김구선
    • 한국전산구조공학회:학술대회논문집
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    • 한국전산구조공학회 1998년도 가을 학술발표회 논문집
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    • pp.151-158
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    • 1998
  • This paper presents an optimal decision model for minimizing the life-cycle cost of steel box girder bridges. The point is that it takes into account service life process as a whole, and the life-cycle costs include initial (design, testing, and construction) costs, maintenance costs and expected failure costs. The problem is formulated as that of minimization of expected total life-cycle cost with respect to the design variables. The optimal solution identifies those values of the decision variables that result in minimum expected total cost. The performance constraints in the form of flexural failure and shear failure are those specified in the design code. Based on extensive numerical investigations, it may be positively stated that the optimum design of steel box girder bridges based on life-cycle cost approach proposed in this study provides a lot more rational and economical design, and thus the proposed approach will propose the development of new concepts and design methodologies that may have important implications in the next generation performance-based design codes and standards.

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정기보전 제도에서 응급수리를 고려한 대체품 수리정책에서의 비용분석 모델 (Cost Analysis Model with Minimal Repair of Spare Unit Repair Policy under Periodic Maintenance Policy)

  • 김재중
    • 한국신뢰성학회지:신뢰성응용연구
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    • 제6권2호
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    • pp.151-161
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    • 2006
  • This article is concerned with cost analysis model in periodic maintenance policy. The repair policy is differently applied according as unit importance during an item being used and unit restoration during an item being failed. So in this paper the repair policy with minimal repair is considered as follow : as the occurrence of failure between minimal repair and periodic interval time, unit is replaced by a spare unit until the periodic maintenance time arrived. Then total expected cost per unit time is calculated according to scale parameter of failure distribution in a view of customer's. The total expected costs are included repair and usage cost : operating, fixed, minimal repair, periodic maintenance and spare unit cost. Numerical example is shown in which failure time of item has Erlang distribution.

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정기보전제도에서 응급수리제품에 대한 무상수리 적용의 비용분석 모델 (A Cost Analysis Model of Minimal-Repairable Items in Free Replacement under the Periodic Maintenance Policy)

  • 김재중;김원중;조남호
    • 산업경영시스템학회지
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    • 제19권39호
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    • pp.89-98
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    • 1996
  • This paper is concerned with cost analysis model in free -replacement policy under the periodic maintenance policy The free-replacement policy with minimal repairable item is considered as follows; in a manufacturer's view point operating unit is periodically replaced, if a failure occurs between minimal repair and periodic maintenance time, unit is remained in a failure condition. Also unit undergoes minimal repair at failures in minimal-repair interval. Then total expected cost per unit time is calculated according to maintenance period Tin a viewpoint of consumer's. The expected costs are included repair cost and usage cost: operating, fixed, minimal repair and loss cost. Numerical example is shown in which failure time of item has beta distribution.

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병원의 활동기준원가를 이용한 총체적 질관리 모형 및 질비용 산출 모형 개발 (Development of the Model for Total Quality Management and Cost of Quality using Activity Based Costing in the Hospital)

  • 조우현;전기홍;이해종;박은철;김병조;김보경;이상규
    • 보건행정학회지
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    • 제11권2호
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    • pp.141-168
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    • 2001
  • Healthcare service organizations can apply the cost of quality(COQ) model as a method to evaluate a service quality improvement project such as Total Quality Management (TQM). COQ model has been used to quantify and evaluate the efficiency and effectiveness of TQM project through estimation between cost and benefit in intervention for a quality Improvement to provide satisfied services for a customer, and to identify a non value added process. For estimating cost of quality, We used activities and activity costs based on Activity Based Costing(ABC) system. These procedures let the researchers know whether the process is value-added by each activity, and identify a process to require improvement in TQM project. Through the series of procedures, health care organizations are service organizations can identify a problem in their quality improvement programs, solve the problem, and improve their quality of care for their costumers with optimized cost. The study subject was a quality improvement program of the department of radiology department in a hospital with n bed sizes in Metropolitan Statistical Area (MSA). The principal source of data for developing the COQ model was total cases of retaking shots for diagnoses during five months period from December of the 1998 to April of the 1999 in the department. First of the procedures, for estimating activity based cost of the department of diagnostic radiology, the researchers analyzed total department health insurance claims to identify activities and activity costs using one year period health insurance claims from September of the 1998 to August of the 1999. COQ model in this study applied Simpson & Multher's COQ(SM's COQ) model, and SM's COQ model divided cost of quality into failure cost with external and internal failure cost, and evaluation/prevention cost. The researchers identified contents for cost of quality, defined activities and activity costs for each content with the SM's COQ model, and finally made the formula for estimating activity costs relating to implementing service quality improvement program. The results from the formula for estimating cost of quality were following: 1. The reasons for retaking shots were largely classified into technique, appliances, patients, quality management, non-appliances, doctors, and unclassified. These classifications by reasons were allocated into each office doing re-taking shots. Therefore, total retaking shots categorized by reasons and offices, the researchers identified internal and external failure costs based on these categories. 2. The researchers have developed cost of quality (COQ) model, identified activities by content for cost of quality, assessed activity driving factors and activity contribution rate, and calculated total cost by each content for cost for quality, except for activity cost. 3. According to estimation of cost of quality for retaking shots in department of diagnostic radiology, the failure cost was ₩35,880, evaluation/preventive cost was ₩72,521, two times as much as failure cost. The proportion between internal failure cost and external failure cost in failure cost is similar. The study cannot identify trends on input cost and quality improving in cost of qualify over the time, because the study employs cross-sectional design. Even with this limitation, results of this study are much meaningful. This study shows possibility to evaluate value on the process of TQM subjects using activities and activity costs by ABC system, and this study can objectively evaluate quality improvement program through quantitative comparing input costs with marginal benefits in quality improvement.

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비용을 고려한 신뢰성 샘플링검사 설계에 관한 연구 (The Study on the Failure Rate Sampling Plan Considering Cost)

  • 조재립
    • 산업경영시스템학회지
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    • 제23권59호
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    • pp.97-103
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    • 2000
  • This study considers the design of life test sampling inspection plans by attributes for failure rate level qualification at selected confidence level. The lifetime distribution of products is assumed to be exponential. MIL-STD-690C and KS C 6032 standards provide this procedures. But these procedures have some questions to apply in the field. The cost of test and confidence level($1-{\beta}$ risk) are the problem between supplier and user. So, we suggest that the optimal life test sampling inspection plans using expected cost model considering product cost, capability, environmental test cost, etc.

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HTSC and FH HTSC: XOR-based Codes to Reduce Access Latency in Distributed Storage Systems

  • Shuai, Qiqi;Li, Victor O.K.
    • Journal of Communications and Networks
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    • 제17권6호
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    • pp.582-591
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    • 2015
  • A massive distributed storage system is the foundation for big data operations. Access latency performance is a key metric in distributed storage systems since it greatly impacts user experience while existing codes mainly focus on improving performance such as storage overhead and repair cost. By generating parity nodes from parity nodes, in this paper we design new XOR-based erasure codes hierarchical tree structure code (HTSC) and high failure tolerant HTSC (FH HTSC) to reduce access latency in distributed storage systems. By comparing with other popular and representative codes, we show that, under the same repair cost, HTSC and FH HTSC codes can reduce access latency while maintaining favorable performance in other metrics. In particular, under the same repair cost, FH HTSC can achieve lower access latency, higher or equal failure tolerance and lower computation cost compared with the representative codes while enjoying similar storage overhead. Accordingly, FH HTSC is a superior choice for applications requiring low access latency and outstanding failure tolerance capability at the same time.

와이블 분포로 열화하는 시스템의 상태에 기초한 정비모형 (A Condition Based Maintenance Model for Systems with Weibull Distributed Deterioration)

  • 공명복;박일광
    • 대한산업공학회지
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    • 제33권1호
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    • pp.70-75
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    • 2007
  • This paper discusses condition based preventive replacement for deteriorating systems. The system continuouslydeteriorates in time and fails at any deterioration level which is always monitored, It is replaced at failure or atsome deteriorated level preventively before failure. The deterioration process is represented by a Weibulldistribution with a time-linear scale parameter. The cost rate function is formed considering replacement costand opportunity loss cost and deterioration dependent failure distribution, If the system has an increasingdeterioration dependent failure rate, the optimal deterioration level for preventive replacement can be determinedfrom minimizing the cost rate. An illustrative example is given for a Weibull deterioration dependent failuredistribution.

신뢰성 해석에 기초한 보강된 실린더 부재의 최적구조설계 (Optimum Structural Design of Stiffened Cylinders Based on Reliability Analysis)

  • 이주성
    • 대한조선학회지
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    • 제27권4호
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    • pp.67-71
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    • 1990
  • 본 논문에서는 신뢰도(reliability)에 제한조건을 두어, 부유식 해양구조물의 주요 부재인 보강된 실린서의 최적설계를 다루었다. 기대되는 총비용을 목적함수로 하여 최소화하였다. 그 총비용은 구조적 비용과 파괴로 인해 예상되는 비용(expected failure cost)으로 구성된다. 여러 설계규정에서 요구하는 설계 요구사항을 역시 제한조건으로서 고려하였다. 본 논문에서는 안전성 측면에서 중요한 구조부재만의 신뢰도를 고려하였고, 시스템의 파괴확율은 일반적으로 부재의 파괴확율보다 상당히 작고 또한 시스템 파괴에 의한 비용을 추정하는 것은 매우 어려우므로 시스템의 파괴는 고려하지 않았다. 또한 파괴모드로써 최종파괴만을 다루었고 피로파괴는 고려하지 않았다. 몇가지 최적설계의 예를 본 논문의 결과로서 보여 주었으며 또한 동일한 구조부재의 설계공식에 따른 최적설계를 비교하기 위해 보강된 실린더의 설계시 현재 사용하는 다른 형태의 설계공식을 갖고 최적설계 결과를 유도하였다. 본 논문에서는 그 결과들로부터 신뢰성해석에 기초한 최적화 과정을 통해 다른 구조물의 설계시 보다 많은 비용의 절감을 꾀할 수 있는 가능성으로부터 그 중요성이 강조되었다.

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초기설치비를 고려한 의존적 k-out-of-n:G 시스템의 보전정책 결정 (A Maintenance Policy Determination of Dependent k-out-of-n:G System with Setup Cost)

  • 조성훈;안동규;성혁제;신현재
    • 한국안전학회지
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    • 제14권2호
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    • pp.155-162
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    • 1999
  • reliability from components reliability. In this case, it assumes that components failure is mutually independent, but it may not true in real systems. In this study, the mean cost per unit time is computed as the ratio of mean life to the mean cost. The mean life is obtained by the reliability function under power rule model. The mean cost is obtained by the mathematical model based on the inspection interval. A heuristic method is proposed to determine the optimal number of redundant units and the optimal inspection interval to minimize the mean cost per unit time. The assumptions of this study are as following : First, in the load-sharing k-out-of-n:G system, total loads are applied to the system and shared by the operating components. Secondly, the number of failed components affects the failure rate of surviving components as a function of the total load applied. Finally, the relation between the load and the failure rate of surviving components is set by the power rule model. For the practical application of the above methods, numerical examples are presented.

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