• Title/Summary/Keyword: Factory Ventilation

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A Valuation and Improvement of Industrial Ventilation System of Printing Process in Synthetic Leather Factory using Dimethylformamide (DMF를 사용하는 합성피혁 공장 인쇄공정의 산업환기시스템 평가 및 개선)

  • Lee, Sun Woo;Kim, Tae Hyeung;Kim, Jung Man;Kim, Jong Cheul
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.19 no.2
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    • pp.113-126
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    • 2009
  • In the recent years, health effect of dimethylformamide(DMF) has been one of critical industrial hygiene issues. There might be many factors to increase the exposure level of DMF. Among those factors, industrial ventilation would be one of the main factors. In this study, industrial ventilation systems of printing processes in synthetic leather factories were thoroughly surveyed and the improved ventilation systems were proposed. 7 synthetic leather factories were selected for this study. After the ventilation systems were visually inspected, each component of the system was tested by using the appropriate instruments. Hood face velocities, fan exhaust flow rates, fan static pressures, fan rotation rates, etc were measured. In addition, flow visualization techniques were used to observe flow patten around hoods and inside the factory buildings. After gathering all qualitative and quantitative information, the test results were analysed to see if any improvement might be necessary. For the system to be improved, the re-design plans were made by using computational fluid dynamics softwares. The softwares used in this study were AIRPAK and STAR-CD. The effectiveness of the several improvement options were tested, then the best cost effective option was selected. Finally, the standard ventilation systems were proposed to minimize the exposure levels of DMF.

A Study on Improvement of Industrial Hood in Ventilation System for Elimination of Harmful Material and Dust (유해물질 및 공업용 분진 제거를 위한 산업용 후드 개선에 관한 연구)

  • Kim, Young-Sun;Oh, Yool-Kwon
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.20 no.4
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    • pp.238-244
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    • 2008
  • This study investigates on the improvement of inhalation effect of hood which attached new device named as "gas-guide-device" in local exhaust ventilation system for the effective elimination of harmful material and dust in manufacturing factory. The gas-guide-device having a diamond shape is composed of width (b) and two sides of a device (X, Y) and its size is selected the industrial hood under application in manufacturing factory after due consideration. In order to investigate the effect of gas-guide-device, numerical and experimental study is performed that the flow velocity is calculated and is measured by a commercial program "COMSOL $Multiphysics^{TM}$" and a hot wire type of anemometer, respectively. The numerical and experimental results are revealed is a similar pattern and flow velocity has improved to hood attached gas-guide-device. Also, the numerical method and result is also verified the dependance. Moreover, the optimum shape and size of gas-guide-device is revealed that the width (b) and the ratio of two sides of gas-guide-device (X, Y) has 125mm and 4 to 6.

Numerical Study on the Thermal Environment of a Natural Light Based Multi-layered Plant Factory (자연광 기반 적층형 식물공장의 열환경에 대한 수치해석 연구)

  • Park, Dong Yoon;Jang, Seong-Teak;Chang, Seong-Ju
    • KIEAE Journal
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    • v.13 no.5
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    • pp.43-50
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    • 2013
  • Recent researches on plant factory system deal with the convergence of lighting technology, agricultural technology inclusive to the high-tech industries worldwide in order to respond to the decreasing crop harvest due to global warming and abnormal weather phenomena. However, the fundamental performance standard is not currently being introduced in the case of plants factory and its commercialization is not activated because of high initial investment and operating cost. Large portion of the initial investment and operating cost of a plant factory is ascribed to artificial light sources and thermal control facilities, therefore, innovation should be provided in order to improve the economics of the plant factory. As an alternative, new plant factory could harness solar thermal and geothermal systems for heating, cooling and ventilation. In this study, a natural light dependent multi-layer plant factory's thermal environment was analyzed with two-dimensional numerical methods to elicit efficient operation conditions for optimized internal physical environment. Depending on the supply air temperature and airflow rate introduced in the facility, the temperature changes around the crops was interpreted. Since the air supplied into the plant factory does not stay long enough, the ambient temperature predicted around the plating trays was not significantly different from that of the supplied air. However, the changes of airflow rate and air flow pattern could cause difference to the temperature around the planting trays. Increasing the amount of time of air staying around the planting trays could improve energy performance in case the thermal environment of a natural light based multi-layer plant factory is considered.

PLC Automatic Control for IOT Based Hydroponic Plant Factory (IOT 기반 수경재배 식물공장을 위한 PLC 자동제어)

  • Ko, Jin-Han;Kim, Ho-Chan
    • Journal of IKEEE
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    • v.23 no.2
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    • pp.487-494
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    • 2019
  • In this paper, we designed IOT(Internet of Things) based hydroponic plant factory in order to avoid the effects of fine dust penetrating into the soil, and proposed the PLC(Programmable Logic Controller) control methods. The designed plant factory could monitor the density of oxygen, the density of nutrient solution, temperature and humidity through touch screen and smart phone, and control the heater and cooler, ventilation and dehumidifier, and wavelengths of LEDs to grow plant in appropriate environments.

Numerical Analysis on Hood Shape Improvement of Local Ventilation System (국소환기시스템의 후드형상 개선에 따른 수치해석)

  • Yi, Chung-Seub;Jang, Sung-Cheol;Choi, Joo-Hong
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.21 no.4
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    • pp.260-265
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    • 2009
  • The aim of this study is to remove crack on a ventilation device at the suction part of zinc plating factory, and the main point is making optimum configuration by improving an existing hood system. The result shows that existing hood system has problem with duct configuration, angle and reducer. Model-5 shows lowest pressure difference as meaning of suction capability. The hood inlet surface has most uniform suction capability.

Machine Learning Approach for Pattern Analysis of Energy Consumption in Factory (머신러닝 기법을 활용한 공장 에너지 사용량 데이터 분석)

  • Sung, Jong Hoon;Cho, Yeong Sik
    • KIPS Transactions on Computer and Communication Systems
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    • v.8 no.4
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    • pp.87-92
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    • 2019
  • This paper describes the pattern analysis for data of the factory energy consumption by using machine learning method. While usual statistical methods or approaches require specific equations to represent the physical characteristics of the plant, machine learning based approach uses historical data and calculate the result effectively. Although rule-based approach calculates energy usage with the physical equations, it is hard to identify the exact equations that represent the factory's characteristics and hidden variables affecting the results. Whereas the machine learning approach is relatively useful to find the relations quickly between the data. The factory has several components directly affecting to the electricity consumption which are machines, light, computers and indoor systems like HVAC (heating, ventilation and air conditioning). The energy loads from those components are generated in real-time and these data can be shown in time-series. The various sensors were installed in the factory to construct the database by collecting the energy usage data from the components. After preliminary statistical analysis for data mining, time-series clustering techniques are applied to extract the energy load pattern. This research can attributes to develop Factory Energy Management System (FEMS).

A Study on Worker Exposure to Hexavalent Chromium in Plating 0peration (중소기업 도금공정에서의 6가 크롬 폭로에 관한 연구)

  • Cheong, Hoe Kyeong;Paik, Nam Won
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.3 no.2
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    • pp.152-165
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    • 1993
  • This study was performed at eleven small-sized plating factories located in Seoul, Incheon, Ansan, and Taejeon from July 21 to October 6, 1992. The major objectives of this study were to evaluate worker exposure to hexavalent chromium and local exhaust ventilation (L.E.V.) systems at the chromium plating operations. The most suitable L.E.V. systems for chromium plating tanks were designed as examples for recommendation to the industry. The results are summarized as follows. The range of chromium plating operations investigated included decorative, hard, and black chromium plating on several kinds of parts. Most of plating tanks were not equipped with proper control methods against emission of hexavalent chromium mists and workers were not wearing appropriate personal protectives. The ariborne hexavalent chromium concentrations showed an approximate lognormal distribution. The geometric means of both personal and area samples were within the Korean and ACGIH standards, $50{\mu}g/m^3$. However, in comparison with the NIOSH criterion, $1{\mu}g/m^3$, the geometric means of personal samples at two factories and the geometric means of area samples at two factories exceeded it. The geometric means of personal and area samples of high exposure groups (above the NIOSH criterion) were 7 and 27 times higher than those of low exposure groups (below the NIOSH criterion), respectively. The L.E.V. systems of high exposure groups were improperly designed, and the factory with the highest exposure level had no L.E.V. systems at all on chemical etching process. Whereas at factories of low exposure groups, mist control methods such as mist suppressants, tank cover, and/or auxillary L.E.V. systems were added to L.E.V systems. The evaluation of L.E.V. systems showed that there was no chromium plating operation satisfying the ACGIH criteria for capture velocity, slot velocity, and exhaust rate simultaneously. To increase performance of L.E.V. systems, it must be designed to minimize the impact of boundary layer separation. Push-pull ventilation hood and downward plenum ventilation hood were suggested for the Korean industry.

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A Study on Inhalation Force Improvements of Ventilation Hood For Removed a Pollution Source (유해물질 제거를 위한 국소배기장치 후드의 흡입력 증가에 관한 연구)

  • Yang, Ho-Dong;Kim, Young-Sun;Oh, Yool-Kwon
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.2327-2332
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    • 2007
  • This study investigates on the inhalation force improvements of hood consisted one of the local ventilation systems attached the new device named as gas-guidance-device for removed a pollution source. The numerical method applying finite element method is calculated the velocity and pressure distributions of a moving fluid at the beginning and the inside of a hood with and without the gas-guidance-device in hood. And, the experimental study is measured the wind velocity using the anemometer at the same condition of numerical study. Also, the optimum shape of gas-guidance-device which is suitable for hood shape derived from the numerical and experimental results. The results of this study is supplied the important data to an industrial field for control of a pollution source in the engineering aspect. Moreover, the introduced technique of hood attached the gas-guidance-device is very useful to remove the harmful materials such as dust and waste happened in the manufacturing factory.

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