• Title/Summary/Keyword: Factory Energy

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Decomposition Analysis on Energy Consumption of Manufacturing Industry (국내 제조업부문에 대한 에너지소비 요인 분해 분석)

  • Suyi Kim
    • Environmental and Resource Economics Review
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    • v.31 no.4
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    • pp.825-848
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    • 2022
  • This paper analyzed the factors for increasing energy consumption in the domestic manufacturing sector using the LMDI (Log mean division index) decomposition method for the period from 1999 to 2019. Among the LMDI decomposition analysis methods, both additive and multiplicative factor decomposition methods were used. in this analysis. According to the result of the analysis, the factor that increased energy consumption in the domestic manufacturing industry was the production effect, and the structure effect and intensity effect were found to be the factors that decreased energy consumption. In particular, the reduction of energy consumption due to the structure effect was greater than that of energy consumption effect due to the intensity effect. By period, it can be seen that energy consumption increased rapidly due to the production effect until 2011, but after that, the increase in energy consumption due to the production effect slowed down. On the other hand, after that, the energy reduction effect due to the structure effect and the intensity effect became prominent. In order to save energy in the manufacturing sector in the future, energy diagnosis and management through EMS (Energy management system) and FEMS (Factory energy management system) are more necessary. In addition, restructuring into a low-energy consumption industry seems more necessary.

A Study on Improvement of Indoor Positioning Accuracy Using Diagonal Survey Method (대각측량 방식을 이용한 실내 측위 정확도 개선에 관한 연구)

  • Jeong, Hyun gi;Park, Tae hyun;Kwon, Jang woo
    • The Journal of The Korea Institute of Intelligent Transport Systems
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    • v.17 no.5
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    • pp.160-172
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    • 2018
  • The method of estimating a position using a GPS has been applied to various fields including a navigation system of an automobile. However, since it is difficult to measure GPS signals indoors, it is difficult to locate specific objects indoors such as a building or factory. To overcome these limitations, this study proposes a system for object location estimation based on Bluetooth5 for the management of materials in factories. The object position estimation system consists of a Bluetooth signal generator, a receiver, and a database server. A signal generator based on Bluetooth Low Energy(BLE) is attached to the material and a receiver is appropriately arranged inside the factory. In this study, we propose "Diagonal Survey Method", a 4 - axis survey algorithm using four receivers to reduce the error of existing trilateration method. The proposed algorithm showed good performance compared to the conventional trilateration and we verified the effectiveness of the proposed system and algorithm by performing the experiment by installing the system in the factory.

Purchase and Acquisition Order System for sharing on factory (공유 온 팩토리 서비스를 위한 수발주 시스템)

  • Youn-Kyoung Seo
    • Journal of Advanced Navigation Technology
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    • v.27 no.1
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    • pp.146-153
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    • 2023
  • In accordance with the industrial convergence regulation sandbox decision promoted by the Ministry of Trade, Industry and Energy, the "machine tool sharing service in the factory" applied for by MyMaker Co., Ltd., an industry-academia cooperation company, was granted a demonstration exception. While implementing this, in a situation where the ordering service part had to be developed as software, the company's domain problems were identified and analyzed, procedures were established, and a system was designed that met the related requirements. As a joint research and development project to solve the difficulties of the LINC+ industry, the order-to-order system was finally developed for shared factory services. In accordance with the procedure and requirements analysis, the planning, design, prototyping, and implementation production stages were carried out. Finally, it was confirmed that the final development contents were well implemented according to the requirements, and the resolution of the difficulties was confirmed through functional verification demonstrations.

Study on 3D Image Scan-based MEP Facility Management Technology (3차원 이미지 스캔 기반 MEP 시설물 관리 기술 연구)

  • Kang, Tae Wook
    • Journal of KIBIM
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    • v.6 no.4
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    • pp.18-26
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    • 2016
  • Recently, for the purpose of maintenance of facilities and energy, there have been growing cases of the 3D image scan-based reverse design technology mostly in the manufacturing field. In the MEP field, because of differences between design and physical model, the reverse technology has been utilized in factory facilities such as a semiconductor factory. Because 3D point clouds from scanning include accurate 3D object information, the efficiency of management works related to the complex MEP facilities can be enhanced. In this study, the reverse technology was surveyed, and the MEP facility management based on 3D image scanning was analyzed. Based on the results, a method of 3D image scan-based MEP facility management was proposed.

DEVELOPMENT OF TRANSPLANT PRODUCTION IN CLOSED SYSTEM (PART II) - Irrigation Scheduling based on Evapotranspiration Rate-

  • Tateishi, M.;Murase, H.
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2000.11c
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    • pp.764-769
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    • 2000
  • A new transplant production system that produces high quality plug seedlings of specific crop has been studied. It is a plant factory designed to produce massive amount of virus free seedlings. The design concept for building this plant factory is to realize maximum energy efficiency and minimum initial investment and running cost. The basic production strategy is the sitespecific management. In this case, the management of the growth of individual plantlet is considered. This requires highly automated and information intensive production system in a closed aseptic environment the sterilized specific crops. One of the key components of this sophisticated system is the irrigation system. The conditions that this irrigation system has to satisfy are: 1. to perform the site specific crop management in irrigation and 2. to meet the no waste standard. The objective of this study is to develop an irrigation scheduling that can implement the no waste standard.

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Efficiency Analysis for Water Turbine Generator of Agricultural Reservoir (농업용 보의 수차 발전기 효율 분석)

  • Kim, Jong-Gyeum
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.62 no.9
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    • pp.1223-1227
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    • 2013
  • If the factory test efficiency and field operation efficiency of water turbine are different from each other, issues for efficiency warranty can be raised. So, This paper shows the result for comparative analysis of field operating efficiency vs plant testing efficiency of the water turbine generator installed in agricultural reservoir. The efficiency of the induction generator is analyzed by the change of rotational speed with the parameter obtained by test, the efficiency of water turbine is calculated by the change of head with the design flow. Efficiency deviation of induction generator is lower but the variation of developed power is pretty high near the rated speed and the efficiency variation of water turbine is high by the fluctuation of head for constant flow. It was found that factory test efficiency and total efficiency of water turbine generator calculated according to the rotational speed are very close.

A Case Study of Explosion Accident at MEK-PO Factory using Consequence Analysis (결과분석을 이용한 MEK-PO 제조공장의 폭발사고 사례연구)

  • 장서일;신석주;김태옥
    • Journal of the Korea Safety Management & Science
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    • v.4 no.1
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    • pp.49-56
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    • 2002
  • In this case study, results of the explosion accident at MEK-PO factory were analysed by using the consequence analysis of quantitative hazard assessment and the explosion energy, the burst pressure of vessel, and overpressures at the explosion center and at 300m distance from the explosion center were estimated, respectively. As a result, we found that a cause of accident was the runaway reaction of product(MEK-PO) because of the molecular expansion in vessel and that the possibility of the runaway reaction was classified the mechanical failure(the obstacle of refrigerator or the shutdown valve), design error, and operating error by lack of thermochemical knowledge. Also, the evasive action to prevent accident was suggested.

Development of a complex sensor software for measuring the exhaustion rate of dyeing factories (염색공장의 흡진율 계측을 위한 복합센서 흡진율 계측 모델 개발)

  • Lee, Jeong-in;Park, Wan-Ki;Kim, Sang-Ha
    • Journal of IKEEE
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    • v.26 no.2
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    • pp.219-225
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    • 2022
  • The textile industry in Korea, the dyeing sector is an energy-intensive sector and has low per-unit productivity due to its labor-intensive nature. If the defective rate of dyed fabrics is high, additional costs are incurred due to an increase in production cost due to re-dyeing. Therefore, the goal of the dyeing factory was to minimize the defect rate rather than to save energy. It was difficult to check the dyeing state of the fabric in real time due to the risk of accidents due to burns or pressure when dyeing in a high-temperature and high-pressure environment. In this paper, a complex sensor that can measure the exhaustion rate of dye solution in the dyeing machine using turbidity, pH, and conductivity sensors was proposed, and the experimental method and experimental results were analyzed.

Improvement of Energy Efficiency of Plants Factory by Arranging Air Circulation Fan and Air Flow Control Based on CFD (CFD 기반의 순환 팬 배치 및 유속조절에 의한 식물공장의 에너지 효율 향상)

  • Moon, Seung-Mi;Kwon, Sook-Youn;Lim, Jae-Hyun
    • Journal of Internet Computing and Services
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    • v.16 no.1
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    • pp.57-65
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    • 2015
  • As information technology fusion is accelerated, the researches to improve the quality and productivity of crops inside a plant factory actively progress. Advanced growth environment management technology that can provide thermal environment and air flow suited to the growth of crops and considering the characteristics inside a facility is necessary to maximize productivity inside a plant factory. Currently running plant factories are designed to rely on experience or personal judgment; hence, design and operation technology specific to plant factories are not established, inherently producing problems such as uneven crop production due to the deviation of temperature and air flow and additional increases in energy consumption after prolonged cultivation. The optimization process has to be set up in advance for the arrangement of air flow devices and operation technology using computational fluid dynamics (CFD) during the design stage of a facility for plant factories to resolve the problems. In this study, the optimum arrangement and air flow of air circulation fans were investigated to save energy while minimizing temperature deviation at each point inside a plant factory using CFD. The condition for simulation was categorized into a total of 12 types according to installation location, quantity, and air flow changes in air circulation fans. Also, the variables of boundary conditions for simulation were set in the same level. The analysis results for each case showed that an average temperature of 296.33K matching with a set temperature and average air flow velocity of 0.51m/s suiting plant growth were well-maintained under Case 4 condition wherein two sets of air circulation fans were installed at the upper part of plant cultivation beds. Further, control of air circulation fan set under Case D yielded the most excellent results from Case D-3 conditions wherein air velocity at the outlet was adjusted to 2.9m/s.

The Development of a Web-based Realtime Monitoring System for Facility Energy Uses in Forging Processes (단조공정에서 설비 에너지 사용에 대한 웹 기반 실시간 모니터링 시스템 개발)

  • Hwang, Hyun-suk;Seo, Young-won;Kim, Tae-yeon
    • Journal of Internet Computing and Services
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    • v.19 no.1
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    • pp.87-95
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    • 2018
  • Due to global warming and increased energy costs around the world, interests of energy saving and efficiency have been increased. In particular, forging factories need methods to save energy and increase productivity because of needing amounts of energy uses. To solve the problem, we propose a system, which includes collection, monitoring, and analysis process, to monitor energy uses each facility in realtime based on the IoT devices. This system insists of worksheets management, facility/energy management, realtime monitoring, history search, data analysis through connecting with existed ERP/MES Systems in manufacturing factories. The energy monitoring process is to present used energy collected from IoT devices connected with installed gasmeter and wattmeter each facility. This system provide the change of energy uses, usage fee, energy conversion, and green gas information in realtime on Web and mobile devices. This system will be enhanced with energy saving technology by analyzing constructed big data of energy uses. We can also propose a method to increase productivity by integrating this system with functions of digitalized worksheets and optimized models for production process.