• Title/Summary/Keyword: Factory Design

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Development of a Chain Conveyor Type Row-Spacing System for Plant Factory (식물공장용 체인 컨베이어식 작물 조간 조절장치 개발)

  • Chang Yu Seob;Song Hyun Gap;Kim Dong Eok
    • Journal of Bio-Environment Control
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    • v.14 no.1
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    • pp.7-14
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    • 2005
  • This study was conducted to develop a chain conveyor-type, row-spacing system for a plant factory. The developed system was evaluated for its practical use in growing plants. Results are intended to provide technical suggestions on the row spacing for hydroponically grown vegetables in a plant factory. The designed row-spacing system for a plant factory could be adjusted by four stages with a conveying speed range of $5.3\~15.8cm{\cdot}s^{-1}$ and with a row-space range of 10-25cm. The torque of driving shaft was measured with a torque range of 11.7-33.3 N$\cdot$m according as a trough weight changes with a range of $17\~935$ N. A measured value was $5.9\~9.8\;N{\cdot}m$ lower than a theoretical value. Travel reduction rate was shown up $1.6\~1.9\%$. The conveying time of trough was shown up 2.24 seconds in case that the designed value was 2.26 seconds. The system was evaluated to be functioning effectively according to the initial design factors in the test.

Design and Implementation of IEC62541-based Industry-Internet of Things Simulator for Meta-Factory (메타팩토리를 위한 IEC62541기반 IIoT·시뮬레이터 설계 및 구현)

  • Chae-Young Lim;Chae-Eun Yeo;Woo-jin Cho;Jae-Hoi Gu;Sang-Hyun Lee
    • The Journal of the Convergence on Culture Technology
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    • v.9 no.3
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    • pp.789-795
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    • 2023
  • Digital-Twin are recognized as an important core technology for the realization of Smart Factories by simulating and optimizing the monitoring and predictive maintenance of manufacturing equipment and the operation of production lines in a digital space. To implement this system, we adopt the IEC62541-based OPC-UA (Open Platform Communications Unified-Architecture) Protocol, which has strengths in interoperability and connectivity between heterogeneous platforms. Therefore, In this paper, We designed and implemented an IIoT(Industry Internet of Things) system that connects heterogeneous platforms, and developed an OPC-UA simulator based on IEC 62541. We will present whether the data will be applied to the Digital-Twin Platform and whether it will work, and proceed with performance tests and evaluations. We evaluate the operation performance and OPC-UA performance of the Digital-Twin platform lightened by the proposed device, and present the optimal IEC62514-based simulator system. We proceeded with the performance evaluation of sending and receiving data with OPC-UA wrapping with the proposed simulator, and found that a lightweight Digital-Twin platform can be operated. This research can apply the OPC-UA protocol for implementing smart factory and meta-factory in the manufacturing shop floor with limited resources, avoiding the waste of time and space on the shop floor through the OPC-UA simulator. We expect that this will contribute to a significant improvement in efficiency by minimizing.

Bolted Bonding Method of Steel Pipe Pile and Cap (볼트식 강관말뚝 머리보강 방법)

  • 박영호;김성환;장용채
    • Geotechnical Engineering
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    • v.14 no.6
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    • pp.57-71
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    • 1998
  • Present bonding methods which connect steel pipe and spread footing in pile foundation have been generally used. These methods however showed lots of difficulties in the quality control. A new bonding method, which is called 'Bolted Bonding Method(BBM)' , is developed. This method uses factory-made parts so that it may increase the degree of quality, and workability, and is being adopted in the Held concerned. The method is verified by the structural analysis and laboratory test and then a new design formula is proposed. In addition, a comparison test of the present methods and BBM are conducted to observe the applicability and economy of the latter. As results, it is observed that BBM shows 5 to 10 times faster in Held work and 9% to 50% cheaper in construction cost than the existing methods.

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Implementation of factory monitoring system using MQTT and Node-RED (MQTT와 Node-RED를 이용한 설비 모니터링 시스템의 구현)

  • Oh, Se-Chun;Kim, Tae-Hyung;Kim, Young-Gon
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.18 no.4
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    • pp.211-218
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    • 2018
  • Recently, various technologies related to IIoT are introduced continuously due to the spread of IoT and smart factory industries. This paper proposes the construction of a two-way wireless network system for monitoring plant equipment using these various technologies. The main technologies used in this thesis are design techniques for micro sensor nodes to monitor facility conditions at various sites, MQTT technology for wireless communication between local server and sensor nodes and Node-RED based design technologies, which store data collected and can be easily presented to users via wired and wireless wires. In addition, a wireless two-way camera system was also implemented in which the screen images of the site can be viewed in the situation room according to the instructions of the situation room when determining abnormal conditions.

A study on implementation of software development environment for SDL (통신 프로토콜 명세 언어 SDL을 위한 소프트웨어 개발 환경 구현)

  • Choe, Yeong-Han;Kim, Seong-Un
    • The Transactions of the Korea Information Processing Society
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    • v.3 no.6
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    • pp.1522-1533
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    • 1996
  • This paper presents a programming environment for the edition and verification of specification language SDL. It is implemented in the Concerto software factory, which has been as a support for the development of real size software. Concerto is a software factory designed for application development in the fields of computer communication protocols or real time system. It offers various kinds of tools to produce software, organize this production and automate it. Concerto allows a smooth integration of various formalism such as the C and $C^{++}$, languages, structured documentation, HOOD methodology (Hierarchical Object Orient Design). In this paper, as an important tools in the process of communication protocol software development, we describe fist describe the principles of this environment, then we illustrate its application by means of a simple example, the Inres protocol. Moreover, we study how hypertext mechanism of Concert to create logical links between a protocol and its asscoiated service.

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Design of Automatic Guided Vehicle Controller with Built-in Programmable Logic Controller (PLC 내장형 무인 반송차(AGV) 제어기 설계)

  • Lee, Ju-Won;Lee, Byeong-Ro
    • Journal of the Institute of Convergence Signal Processing
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    • v.20 no.3
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    • pp.118-124
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    • 2019
  • Recently, the industrial field has been changed to the smart factory system based on information and communication technology (ICT) in order to improve productivity, quality and customer satisfaction. The most important machine to realize the smart factory is the AGV(automatic guided vehicle) and the adoption of AGV is increasing. Generally, AGV is developed using general purpose PLC(Programmable Logic controller), but the price of AGV is expensive and its volume is large. On the other hand, the industrial field due to space constraints in the workplace is required the low cost AGV which can be minimization, expansion of function, and easily reconfiguration. Therefore, in order to solve these problems, this study is proposed a design method of AGV controller with built-in PLC, and evaluated its performance. In the results of the experimentation, it showed good performance (speed control error = 0.021[m/s], posture control error=2.1[mm]) for the speed and posture control. In this way, when applying the proposed AGV controller in this study to the industrial filed, it is possible to reduce the size and reconfigure at low cost.

Design and Implementation of Integrated Production System for Large Aviation Parts (데이터 중심 통합생산시스템 설계 및 구현: 대형항공부품가공 사례)

  • Bae, Sungmoon;Bae, Hyojin;Hong, Kum Suk;Park, Chulsoon
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.44 no.4
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    • pp.208-219
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    • 2021
  • In the era of the 4th industrial revolution driven by the convergence of ICT(information and communication technology) and manufacturing, research on smart factories is being actively conducted. In particular, the manufacturing industry prefers smart factories that autonomously connect and analyze data. For the efficient implementation of smart factories, it is essential to have an integrated production system that vertically integrates separately operated production equipment and heterogeneous S/W systems such as ERP, MES. In addition, it is necessary to double-verify production data by using automatic data collection technology so that the production process can be traced transparently. In this study, we want to show a case of data-centered integration of a large aircraft parts processing factory that requires high precision, takes a long time, and has the characteristics of processing large raw materials. For this, the components of the data-oriented integrated production system were identified and the connection structure between them was explained. And we would like to share the experience gained through the design and implementation case. The integrated production system proposed in this study integrates internal components based on data, which is expected to serve as a basis for SMEs to develop into an advanced stage, and traces materials with RFID technology.

A Design and Implementation of Worker Motion 3D Visualization Module Based on Human Sensor

  • Sejong Lee
    • Journal of the Korea Society of Computer and Information
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    • v.29 no.9
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    • pp.109-114
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    • 2024
  • In this paper, we design and implement a worker motion 3D visualization module based on human sensors. The three key modules that make up this system are Human Sensor Implementation, Data Set Creation, and Visualization. Human Sensor Implementation provides the functions of setting and installing the human sensor locations and collecting worker motion data through the human sensors. Data Set Creation offers functions for converting and storing motion data, creating near real-time worker motion data sets, and processing and managing sensor and motion data sets. Visualization provides functions for visualizing the worker's 3D model, evaluating motions, calculating loads, and managing large-scale data. In worker 3D model visualization, motion data sets (Skeleton & Position) are synchronized and mapped to the worker's 3D model, and the worker's 3D model motion animation is visualized by combining the worker's 3D model with analysis results. The human sensor-based worker motion 3D visualization module designed and implemented in this paper can be widely utilized as a foundational technology in the smart factory field in the future.

Practical Design of an Artificial Light-Used Plant Factory for Common Ice Plant (Mesembryanthemum crystallinum L.) (인공광 이용형 Common Ice Plant 식물공장의 실용적 설계)

  • Cha, Mi-Kyung;Kim, Ju-Sung;Shin, Jong Hwa;Son, Jung Eek;Cho, Young Yeol
    • Journal of Bio-Environment Control
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    • v.23 no.4
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    • pp.371-375
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    • 2014
  • This study was carried out to get the basic data to practically design an artificial light-used plant factory system for common ice plant (Mesembryanthemum crystallinum L.) cultivation. The adequate range of light intensity was $120-200{\mu}mol{\cdot}m^{-2}{\cdot}s^{-1}$ and the carbon fixed rates was $0.84nmolCO_2{\cdot}cm^{-2}{\cdot}s^{-1}$. When the planting density, light intensity, and yield were $0.0225m^2$ ($15{\times}15cm$), $200{\mu}mol{\cdot}m^{-2}{\cdot}s^{-1}$, and 1,000 plants per day, the total number of the plants, cultivated area, and total light intensities were estimated as 25,000 plants, $563m^2$, and $140,625{\mu}mol{\cdot}s^{-1}$, respectively. About 153.2kW with 2,785 fluorescent lights (FL) needed for the electric power and the electricity charges was 2.46 million won for one month. At a harvest rate of 1,000 plants per day in closed-type plant factory, the light installation cost, total installation cost, and total production cost were 27.85, 83.56, and 100.27 million won, respectively. The production cost per plant including labor cost was calculated as 370 won, providing that the cultivation period was 25 days and marketable ratio was 80%. Considering the annual total expenses, incomes, and depreciation cost, the sales cost per plant could be estimated around 970 won or higher.

System Design and Performance Analysis of a Variable Frequency LED Light System for Plant Factory

  • Han, Jae Woong;Kang, Tae Hwan;Lee, Seong Ki;Han, Chung Su;Kim, Woong
    • Journal of Biosystems Engineering
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    • v.39 no.2
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    • pp.87-95
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    • 2014
  • Purpose: The purpose of this study was to design a variable frequency LED light system for plant factory which combined red, blue, green, white, and UV lights and controlled the ratio of the light wavelength. In addition, this study evaluated the performance of each combination of LED to verify the applicability. Methods: Four combinations of LED (i.e. Red+Blue, Red+Blue+Green, Red+Blue+White, Red+Blue+UV) were designed using five types of LED. The system was designed to control the duty ratio of each wavelength of LED by 1% interval from 0~100%, the pulse by 1Hz interval from 1~20kHz. Response characteristics of the control system, spectral distribution of each combination, light uniformity and uniformity ratio were measured to test the performance of the system. Results: Clean waveforms were measured from 10Hz to 10kHz regardless of duty ratio. Frequency distortion was observed within 5% of inflection point at frequencies above 10kHz regardless of duty ratio, but it was judged negligible. Spectra showed a normal distribution, and maximum PPF with duty ratio of 100% was $271.4{\mu}mol{\cdot}m^{-2}{\cdot}s^{-1}$ for the Red+Blue combination. PPF of the Red+Blue+Green combination was $258.9{\mu}mol{\cdot}m^{-2}{\cdot}s^{-1}$, and that of the Red+Blue+White combination was $273.9{\mu}mol{\cdot}m^{-2}{\cdot}s^{-1}$. PPF of the Red+Blue+UV combination was $267.7{\mu}mol{\cdot}m^{-2}{\cdot}s^{-1}$. Uniformity ratio for the area excepting border showed 0.90 for the Red+Blue and Red+Blue+White combinations, 0.87 for the Red+Blue+Green combination, and 0.88 for the Red+Blue+UV combination. The light was irradiated evenly at the area excepting border, so it was suitable for plant growing. Conclusions: From the results of this study, response characteristics of the control system, spectral distribution of each combination, light uniformity and uniformity ratio were suitable for applying into the plant factory.