• 제목/요약/키워드: Factory Automation System

검색결과 340건 처리시간 0.024초

Design of an Effecient Local Area Computer Communication Network Controller for Office Automation (Contention Resolution Algorithm Based on CSMA/CD) (사무자동화를 위한 근거리 컴퓨터 통신망 콘트롤러 개발에 관한 연구)

  • 이명수;강창언
    • The Journal of Korean Institute of Communications and Information Sciences
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    • 제11권2호
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    • pp.137-145
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    • 1986
  • The contention resolution algorithm with the limited packet delay time as well stable distribution as the packet delay time is proposed and implementes for improving the mean packet delay time in the network employing CSMA/CD as the access method. The implementation of node controller is based on IEEE 802.2 standard logical link control(LLC) and IEEE 802.3 standard medium access control(MAC). Some portion of IEEE 802.3 Standard MAC, and the Binary Exponential Back-off(BEB) algorithm is replaced by the proposed algorithm. From the view of normalized mean packet transmission delay time, the controller implemented here can be applicable to the office-automation system, and the factory-and laboratory-automation environment where the limited time criterion is very significant.

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Real-Time Pipe Fault Detection System Using Computer Vision

  • Kim Hyoung-Seok;Lee Byung-Ryong
    • International Journal of Precision Engineering and Manufacturing
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    • 제7권1호
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    • pp.30-34
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    • 2006
  • Recently, there has been an increasing demand for computer-vision-based inspection and/or measurement system as a part of factory automation equipment. In general, it is almost impossible to check the fault of all parts, coming from part-feeding system, with only manual inspection because of time limitation. Therefore, most of manual inspection is applied to specific samples, not all coming parts, and manual inspection neither guarantee consistent measuring accuracy nor decrease working time. Thus, in order to improve the measuring speed and accuracy of the inspection, a computer-aided measuring and analysis method is highly needed. In this paper, a computer-vision-based pipe inspection system is proposed, where the front and side-view profiles of three different kinds of pipes, coming from a forming line, are acquired by computer vision. And the edge detection is processed by using Laplace operator. To reduce the vision processing time, modified Hough transform is used with clustering method for straight line detection. And the center points and diameters of inner and outer circle are found to determine eccentricity of the parts. Also, an inspection system has been built so that the data and images of faulted parts are stored as files and transferred to the server.

Automatic Punching System for FPC using Machine Vision (비전 기반의 FPC용 자동 펀칭시스템)

  • Lee Young-Choon;Lee Seong-Cheol
    • Journal of the Korean Society for Precision Engineering
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    • 제22권12호
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    • pp.77-86
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    • 2005
  • This paper is about the development of Automatic FPC(flexible printed circuit) punching instrument for the improvement of working condition and cost saving. FPC is used to detect the contact position of keyboard and button like a cellular phone. Depending on the quality of the printed ink and position of reference punching point to the FPC, the resistance and current are varied to the malfunctioning values. The size of reference punching point is 2mm and the above. Because the punching operation is done manually, The punching accuracy is varied with operator's condition. Recently, The punching accuracy has deteriorated severely to the 2mm punching reference hall so that assembly of the K/B has hardly done. To improve this manual punching operation to the FPC, automatic FPC punching system is introduced. Precise mechanical parts like a 5-step stepping motor and ball screw mechanism are designed and tested and low cost PC camera is used fur the sake of cost down instead of using high quality vision systems for the factory automation. Test algorithms and programs showed good results to the designed automatic punching system and led to the increasement of productivity and huge cost down to law material like FPC by avoiding bad quality.

A Design of Authentication Mechanism for Secure Communication in Smart Factory Environments (스마트 팩토리 환경에서 안전한 통신을 위한 인증 메커니즘 설계)

  • Joong-oh Park
    • Journal of Industrial Convergence
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    • 제22권4호
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    • pp.1-9
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    • 2024
  • Smart factories represent production facilities where cutting-edge information and communication technologies are fused with manufacturing processes, reflecting rapid advancements and changes in the global manufacturing sector. They capitalize on the integration of robotics and automation, the Internet of Things (IoT), and the convergence of artificial intelligence technologies to maximize production efficiency in various manufacturing environments. However, the smart factory environment is prone to security threats and vulnerabilities due to various attack techniques. When security threats occur in smart factories, they can lead to financial losses, damage to corporate reputation, and even human casualties, necessitating an appropriate security response. Therefore, this paper proposes a security authentication mechanism for safe communication in the smart factory environment. The components of the proposed authentication mechanism include smart devices, an internal operation management system, an authentication system, and a cloud storage server. The smart device registration process, authentication procedure, and the detailed design of anomaly detection and update procedures were meticulously developed. And the safety of the proposed authentication mechanism was analyzed, and through performance analysis with existing authentication mechanisms, we confirmed an efficiency improvement of approximately 8%. Additionally, this paper presents directions for future research on lightweight protocols and security strategies for the application of the proposed technology, aiming to enhance security.

Development of roll bending process technology applied precision orthogonal feeding robot system (정밀 직교 피딩 로봇시스템 적용 롤 밴딩 공정 기술 개발)

  • Lim, Sang-Ho;Ahn, Sang-Jun;Yun, Gyeong-Yeol
    • Industry Promotion Research
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    • 제7권4호
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    • pp.9-15
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    • 2022
  • This study evaluated the automated system of the roll bending process, which is one of the difficult processes. In the past, 20 cartridges were produced per hour. but Automation changed it to a process that produces 50 pieces per hour. The average value of production was 57.6 pieces per hour, error of repeatability was 0.03 mm, average roll diameter error value was 0.49 mm, average alignment error value was 0.09 mm and average process lead time was 43.21 seconds. This paper presented specific evaluation methods such as productivity, repeatability, defect rate, alignment defect rate, and process lead time. It is thought that the contents performed in this study will be helpful in the verification of other automation systems in the future.

Understanding and Development of Software-based Open Architecture Controller (소프트웨어 기반의 개방형 제어기에 대한 이해와 개발)

  • Yun Won-Soo;Kim Chan-Bong
    • Journal of the Korean Society for Precision Engineering
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    • 제22권4호
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    • pp.136-143
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    • 2005
  • Open architecture controller (OAC) is well known technology in factory automation. To better understand the requirements of OAC, authors have discussed the OAC related topics with a number of control experts who represents different segments of the machining industry. There is no common concept that is accepted or used, however, the common ideas for OAC is the control system that is hardware independent, interchangeable, and easily scalable. This paper presents summary of the understaning and requirements of OAC. Based on the requirements of OAC, authors developed the software based PC-CNC. The main focus of the PC-CNC was on the user customization capability and open interface between control networks in manufacturing system. This paper introduces the developed PC-CNC briefly. In addition to introduction of the PC-CNC, to fill the gap between end users and vendors of OAC, this paper presents two applications using OAC. One is a remote monitoring system. The OPC (Ole for Process Control) standard interface was used to monitor the status of open architecture CNC across network. The other is the remote production management module for machine tools using standard database interface.

An Automated Outsole Inspection System Using Scale Block and Divide-and-Conquer Technique (눈금 블록과 분할정복 기법을 이용한 신발 밑창 자동 검사 시스템)

  • Kim, Do-Hyeon;Kang, Dong-Koo;Cha, Eui-Young
    • Journal of Institute of Control, Robotics and Systems
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    • 제8권8호
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    • pp.625-632
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    • 2002
  • We propose an outsole measurement/inspection system to improve the quality of the shoe product. It uses the Divide-and-Conquer technique to measure the length of shoes'outsole. First, it detects edge positions of outsole's toe and heel from each image frame using an unique scale block we defined and calculates the outsole's length as the distance of two edge positions. Then it compensates the total length of outsole using the side image of outsole. Next, it classifies the outsole as inferior goods if the measurement error is bigger than 5.8mm. As a result of testing with the various kinds of outsoles, it was shown that the 95% accuracy was acquired within 1mm allowable error range. In conclusion, the proposed inspection system is effective and useful in the measurement/inspection process of shoe product and any material object as well.

Implementation of User Interface for ZigBee Wireless Network (ZigBee 무선 네트워크를 위한 사용자 인터페이스의 구현)

  • Lee, Hye-rim;Kim, Yu-doo;Kang, Cheol-gyu;Oh, Chang-heon;Moon, Il-young
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 한국해양정보통신학회 2009년도 춘계학술대회
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    • pp.752-755
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    • 2009
  • Recently, the production process system is largely composed automatic system using the wired network. The production process system using wired network has disadvantages that take place expense when the installed and inspected production of equipment was replaced. The each equipment happens to repair cost for control and management in production processes. In this paper, the industrial equipment that applied for IEEE 802.15.4(ZigBee) technology solves a complicated space at the plant. And then when the industrial equipments replace wired network with wireless network, this paper studied its user interface.

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Lifting Load Recording and Management Method of the Lift for Construction Based Sensing Information

  • Taekyu Ko;Joonghwan Shin;Kyuhyup Lee;Soonwook Kwon;Chung-Suk Cho;Suwan Chung;Goeun ,Choi
    • International Journal of High-Rise Buildings
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    • 제11권2호
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    • pp.125-135
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    • 2022
  • While buildings in recent days become taller and larger, many problems occur during the management of construction. Particularly, as the vertical movement of manpower and materials during construction has become longer while the lifting frequency and load increase, the need for a good lifting management practice is also increasing. Therefore, this study presents a real-time lifting performance monitoring system that can store and manage lifting records for construction management. Through review of literature and preceding studies related to construction lift, the concept of lift planning and operation management was understood, leading to the development of a system to monitor lifting operation and performance information. This system enabled quick measurement of the lifting performance during construction phase while responding to changes in the project schedule. To verify this system, a case study was conducted in which the current status and characteristics of the sensing-based lifting performance were derived.

Structure Method for IOT Middle Ware with Plug-in module for Automation & Smart processing of Ppuri Manufacturing Factory (뿌리기업 자동화·스마트 공정을 위한 Plug-in 구조의 IOT 미들웨어 구축 방법)

  • Lee, Jeong-Hoon;Kim, Eui-Ryong;Kim, Sin-Ryeong;Kim, Young-Gon
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • 제19권2호
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    • pp.229-236
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    • 2019
  • IOT middleware is required to play a pivotal role in interpreting, managing, and controlling data information of Internet devices (sensors, etc.). In particular, the root industry has different process flows for different industries, and there are various data processing requirements for each company. Therefore, a general purpose IOT middleware is needed to accommodate this. The IOT middleware structure proposed by this paper is a plug-in that can be used as an engine part for middleware basic processes such as communication, data collection, processing and service linkage, We propose a flexible and effective smart process for root industry. In addition, we propose a method to strengthen prevention and security against tampering, deodorization, etc. through encryption of network data between middleware plug - in and related service layer. We propose a system that will be developed as an IOT middleware platform that is specialized in the root industry so that it can be extended in various network protocols such as MQTT, COAP, XAMP.