• Title/Summary/Keyword: Facility Automation

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The Characteristics on Arc Pressure Distribution of TIG Welding with Shield Gas Mixing Ratio (TIG 용접에서의 실드 가스 혼합비에 따른 아크 압력분포 특성)

  • Oh Dong-Soo;Kim Yeong-Sik;Cho Sang-Myung
    • Journal of Welding and Joining
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    • v.23 no.1
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    • pp.41-47
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    • 2005
  • Arc pressure is one of important factors in understanding physical arc phenomena. Especially it affects on the penetration, size and shape of TIG welding. Some researches were reported on the effect of arc pressure in low and middle current region. But there are not any research in high current region. The purpose of this study is to investigate the arc pressure distribution with mixing ratio of shield gas such as Ar and He gases. A Cu block with water cooling was specifically designed and used as an anode electrode in order to measure the arc pressure in high current region. Then, the arc pressure distribution was measured with change in welding current and mixing ratio of shield gases. The arc force was obtained by numerically integrating the measured results. As the results, it was shown that the arc pressure was concentrated at the central part of the arc in middle and high current regions when a pure Ar gas was used. In case of Ar + He mixing gas, the arc pressure was much lower than that of pure Ar gas. In addition, it was widely distributed to radial direction.

Development and Field Assessment of DO Control System in an Aeration Tank for Automation of Sewage Treatment Plant

  • Jung, In-Chul;Kim, Dae-Yong;Junq, Byung-Gil
    • Journal of Environmental Science International
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    • v.18 no.6
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    • pp.603-608
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    • 2009
  • Activated sludge sewage treatment processes are difficult to be controlled because of their complex and nonlinear behaviour, however, the control of the dissolved oxygen level in the reactors plays an important role in the operation of the facility. For this reason, this study is designed to present a system which accurately measures DO, MLSS, pH and ORP in the aeration tank to alleviate situations above and provide the automatization of a sewage treatment plant (STP) using new DO control system. The automatic control systems must be guaranteed the accuracy. Therefore, the proposed automatic DO control system in this study could be commercial applications in the aeration tanks by means of operating cost analysis and user-friendly for operation and maintenance. We could get accurate data from the lab tank which has water quality checker because there was no vortex and air bubble during the measurement process. Improvement of confidence in the lab tank enabled effective and automatic operation of sewage treatment plants so that operation costs and manpower could be saved. If this result is put in place in every sewage treatment plant nationwide for practical purposes, it is estimated to cost 18.5 million dollars in installing the lab tank and to save 9.8 million dollars in management cost a year, except for cost saved by automation.

A Study of Disinfection Process Automation through Control Logic Program Development (제어로직 프로그램 개발을 통한 소독공정 자동운전에 관한 연구)

  • Park, Jong-Duk;Shin, Gang-Wook;Hong, Sung-Taek;Lee, Chang-Goo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.8
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    • pp.3644-3653
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    • 2011
  • This study proposes the automation of disinfection process in water treat plant to reach target effluent chlorine concentration rate according to chlorine consumption rate by varying travel time. Hydraulic analysis about the process and local facility was surveyed first and the program for automatic operation was developed to solve current problem, whose applied result was presented and proved to be better than present controller. Especially using multi variable process algorithm, the correlation coefficient is analyzed between environment factor and reaction time, and process control prove to be stable through model estimation with optimal control input.

The Development of Welding Process to Prevent Porosity in MIG Welding of Al 6082-T6 (Al 6082-T6 MIG 용접에서 기공방지를 위한 용접공정 개발)

  • Baek, Sang-Yeub;Jung, Yon-Ho;Kim, Won-Il;Cho, Sang-Myung
    • Journal of Welding and Joining
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    • v.28 no.6
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    • pp.28-34
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    • 2010
  • This paper was described on investigation to prevent porosity in high speed MIG Welding of Al 6082-T6. Porosity measurement was carried out by using image analysis of micrographs with the help of an analysis software. The main parameter was arc length and torch progressive angle. The porosity ratio was increased as arc length was increased. The arc length was increased depending upon the output voltage. By proper selection of pulse waveform parameter, the stable arc of one pulse one drop was generated. The porosity ratio of optimum condition in one pulse one drop was lower than high voltage condition. When torch progressive angle was an angle of advance $10^{\circ}$, porosity ratio was minium.

The Planning on the Professional Education System through Agricultural Technique Measurement of Women Farmer (여성농업인의 농업기술측정을 통한 전문교육체계 계획)

  • Yoon, Jun-Sang
    • The Korean Journal of Community Living Science
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    • v.18 no.2
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    • pp.247-263
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    • 2007
  • This study was complied to analyze the professional agricultural techniques level and to suggest a desirable direction for the professional education system for women farmer. The research was conducted by using in-field surveys and interviews. Data was gathered by questionnaire from 147 women farmer in five specialized crop regions: strawberry, cucumber, rose, apple, and oyster mushroom. The results obtained are as follows. First, the technique levels in computer usage and electronic commerce, machinery usage, pesticide and fertilizer utilization, facility automation, and eco-agricultural cultivation were low. Second, the demand for professional education, evaluated through technique level by standard management diagnosis, was recognized. Areas of concern included: cucumber (temperature control, carbonic acid gas control, grading, funds management), strawberry (light control, soil temperature control, irrigation watering, shipping), rose (temperature control, light control, funds management, cooperated management), oyster mushroom (growth cabinet sterilizer), and apple (flower bud pinching, defloration, fruit thinning, funds management). Based on the results of this study, the following are suggestions for the planning of a professional education system for women farmer. First, it needs to address formal education in marketing, machinery usage, facilities automation, and techniques in pesticide and fertilizer utilization. Second, it needs to be a multi- level program with appropriate terminology at every level which is suitable to each age and ability of women farmer. Third, it needs a more comprehensive manual developed by need analysis of women farmer and a larger lecturer pool for professional education.

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Effect of Be Mixing Ratio on the Characteristics of TIG Welding with High Current and High Speed (대전류 고속 TIG 용접 특성에 미치는 He 혼합비의 영향)

  • Oh Dong-Soo;Kim Yeong-Sik;Cho Sang-Myung
    • Journal of Welding and Joining
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    • v.23 no.3
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    • pp.54-60
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    • 2005
  • Tungsten Inert Gas(TIG) welding is today one of the most popular arc welding process because of its high quality welds and low equipment costs. Even if welding productivity increases with welding speed and current, this strategy is limited by the appearance of defects such as undercut and humping bead due to the depressed molten metal. The purpose of this study investigates the effect of He mixing ratio on the characteristics with high current and speed in TIG welding. The conclusions obtained permit to explain the arc start characteristics quantitatively and the maximum welding speed on stable bead formation with He mixing ratio for high current and speed TIG welding observed in experiments. Also through the relation of the maximum arc pressure and surface depression depth at high current and speed TIG welding, it made clear the mechanism of unstable bead formation.

A Study on Tensile Properties and HAZ Softening Depending on the Amount of Heat Input in MIG Welding of Al6082-T6 (Al6082-T6의 MIG용접부에서 입열량에 따른 열영향부의 연화와 인장특성에 관한 연구)

  • Baek, Sang-Yeob;Park, Kyung-Do;Kim, Won-Il;Cho, Sang-Myung
    • Journal of Welding and Joining
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    • v.29 no.1
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    • pp.59-64
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    • 2011
  • Al6082-T6 is widely used because of its corrosion resistance and excellent strength. HAZ softening occurs in MIG welding process for this aluminium alloys because this aluminium alloy is heated to higher temperature than its aging temperature during welding. Therefore, low heat input and minimum standard deviation of heat input are required for narrow HAZ width and, for higher strength of welds. In this study, Al6082-T6 was used to examine for HAZ softening with various heat input in aluminium MIG welding. For weldments, micro hardness was measured and tensile test was carried out. Minimum hardness was increased at high speed welding such as 80cm/min and 120cm/min in welding speed comparing with 40cm/min. Also, in case of high speed welding such as 80cm/min and 120cm/min, tensile strength of weldments was increased about 10% comparing with low speed welding(40cm/min).

RFID-based Shortest Time Algorithm Line Tracer (RFID 기반 최단시간 알고리즘 라인트레이서)

  • Cheol-Min, Kim;Hee-Young, Cho;Tae-Sung, Yun;Ho-Jun, Shin;Hyoung-Keun, Park
    • The Journal of the Korea institute of electronic communication sciences
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    • v.17 no.6
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    • pp.1221-1228
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    • 2022
  • With the development of modern technology, the use of unmanned automation equipment that can replace humans in logistics and industrial sites is increasing. The technology of one such automation facility, the Unmanned Carrier (AGV), includes Line Tracing, which allows you to recognize a line through infrared sensors and drive a predetermined route. In this paper, the shortest time algorithm using Arduino is configured in the line tracing technology to enable efficient driving. It is also designed to collect location and time information using RFID tags.

Optimized design for gate complex and operation method of automated port (자동화 항만에서의 게이트 구조물 및 최적 운영방식 설계)

  • Hong, Dong-Hee;Chung, Tae-Choong
    • The KIPS Transactions:PartA
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    • v.10A no.5
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    • pp.513-518
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    • 2003
  • The quantity of container transportation of the world habors is constantly increasing by 8.8 per year until 2011. Present port facilities will not satisfy it. So facility expansion is necessary. Because the processing cost in the harbor becomes to 30% of total transportation expense, major pors inthe world are making an effort in the automation facilities to solve the problems of higher labor costs and indufficient labor and to maximize the efficiency of the work and use of the land. Especially, the automation of the gate, which is the place of cargo's appearance and disappearance, the node which creates the information, is now rising as the important issue. In this study suggest more efficient design for port gate automation. First, calculate scale of gate complex, and compare of 1 step gate and 2 step, and optimal design for automated operation method of gate process.

Development of Ultrasonic Multi-Beam Sludge Meter For Effluent Facilities Automation (정수장에서 배출수 공정 자동화를 위한 초음파 다중빔 슬러지 농도계 개발)

  • Jang, Sang-Bok;Hong, Sung-Taek;Chun, Myung-Geun
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.18 no.9
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    • pp.2313-2321
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    • 2014
  • A concentration meter is widely used at purification plants, sewage treatment plants and waste water treatment plants to sort and transfer high concentration sludge and to control the amount of chemical input. This study has been prepared for improving efficiency of operation on sludge processes and to establish a basic for factory automation by accuracy improvement and problem solution of sludge concentration meter. The concentration meter's accuracy and stability is improved by applying multi-beam sensors and minimum deviation linear average filtering. Furthermore maintenance without cut-off of water in sludge operation is possible by detachable sensors. The performance of multi-beam concentration meter has been variously verified by the pilot plant experiment.