• Title/Summary/Keyword: Face Load Distribution Factor

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Analysis of the load distribution and contact safety factor of PTO gears of a 71 kW class agricultural tractor

  • Baek, Seung-Min;Kim, Wan-Soo;Kim, Yeon-Soo;Lee, Nam-Gyu;Kim, Nam-Hyeok;Kim, Yong-Joo
    • Korean Journal of Agricultural Science
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    • v.47 no.2
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    • pp.327-335
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    • 2020
  • The purpose of this study was to analyze the load distribution and contact safety factor for the power take off (PTO) gear of a 71 kW class agricultural tractor. In this study, a simulation model of the PTO gear-train was developed using Romax DESGINER. The face load factor and contact safety factor were calculated using ISO 6336:2006. The simulation time was set at 2,736 hours considering the lifetime of the tractor, and the simulation was performed for each PTO gear stage at the engine rated power conditions. As a result of the simulation, the face load factors for the driving gear at the PTO 1st, 2nd and 3rd stages were 1.644, 1.632, and 1.341, respectively. The contact safety factors for the driving gear at the PTO 1st, 2nd and 3rd stages were 1.185, 1.216, and 1.458, respectively. As the PTO gear stage was increased, the face load factor decreased, and the contact safety factor increased. The load distributions for all the PTO gears were concentrated to the right of the tooth width. This causes stress concentrations and shortens the lifespan of the gears. Therefore, it is necessary to improve the face load factor and the contact safety factor with macro-geometry and micro-geometry.

A Study on the Estimation of Load Distribution Factors Considering Excavation Methods and Initial Stress Conditions (굴착방법과 초기지압 조건을 고려한 하중분배율의 산정 연구)

  • Park, Yeon-Jun;Ryu, Il-Hyung
    • Tunnel and Underground Space
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    • v.21 no.3
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    • pp.192-204
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    • 2011
  • In this study, 3-D analyses were conducted while taking every construction stage into account. Then 2-D analyses were conducted which yield the same results with the 3-D results. The crown settlement normalized by the ultimate value was compared during the process to overcome the discrepancy caused by different dimensions. When a bench or a core is left uncut to give extra support to the face and eventually the whole excavation boundary, this extra supporting effect also has to be included in the analysis. In this study, this effect is also implemented in terms of the load distribution factor. When the length of the bench is very short compared to the diameter of the tunnel in such cases as in short bench cut or in mini-bench cut, the supporting effect of the face does not disappear even after the bench is completely excavated and supported since the face is still too close to the point of interest. The 4th load distribution factor was defined to stand for the advance of the face after the completion of the excavation cycle. The 4th load distribution factor turned out to be very useful in determining the load distribution factors when a tunnel is excavated by bench cut with various bench lengths under different initial conditions.

Effect Analysis of Carrier Pinhole Position Error on the Load Sharing and Load Distribution of a Planet Gear (캐리어의 핀홀 위치 오차에 따른 유성기어의 하중 분할 및 하중 분포 영향 분석)

  • Kim, Jeong-Gil;Park, Young-Jun;Lee, Geun-Ho;Kim, Young-Joo;Oh, Joo-Young;Kim, Jae-Hoon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.5
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    • pp.66-72
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    • 2016
  • Gearboxes are mechanical components that transmit power by adjusting input and output speed and torque. Their design requirements include small size, light weight, and long lifespan. We have investigated the effects of carrier pinhole position error on the load sharing and load distribution characteristics of a planetary gear set with four planet gears. The simulation model for a simple planetary gear set was developed and verified by comparing analytical results with a putative model. Then, we derived the load sharing and load distribution characteristics under various pinhole position error conditions using the prototypical simulation model. The results showed that the mesh load factor and face load factor increased with the pinhole position error, which then influenced the safety factor for tooth bending strength and surface durability.

Effects of Bearing Internal Clearance on the Load Distribution and Load Sharing in the Pitch Reducer for Wind Turbines (베어링 내부 틈새가 풍력발전기용 피치 감속기의 하중 분포와 하중 분할에 미치는 영향 분석)

  • Kim, Jeong-Kil;Park, Young-Jun;Lee, Geun-Ho;Kim, Jae-Hoon
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.1
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    • pp.29-35
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    • 2013
  • The pitch reducer consists of several planetary gearsets, and they should have good load distribution over gear tooth flank and load sharing among the planets to improve the durability. This work investigates how bearing internal clearances influence both the load distribution over the gear tooth flank and the planet load sharing. A whole system model is developed to analyze a pitch reducer. The model includes non-linear mesh stiffness of gears, non-linear stiffness of bearings. The results indicate that the face load factor and mesh load factor decrease, and the fatigue life of output shaft bearings increase as bearing internal clearances of output shaft decrease. Therefore, the internal clearance of output shaft bearing must be considered when designing the pitch reducer for wind turbines.

Optimization of Gear Webs for Rotorcraft Engine Reduction Gear Train (회전익기용 엔진 감속 기어열의 웹 형상 최적화)

  • Kim, Jaeseung;Kim, Suchul;Sohn, Jonghyeon;Moon, Sanggon;Lee, Geunho
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.48 no.12
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    • pp.953-960
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    • 2020
  • This paper presents an optimization of gear web design used in a main gear train of an engine reduction gearbox for a rotorcraft. The optimization involves the minimization of a total weight, transmission error, misalignment, and face load distribution factor. In particular, three design variables such as a gear web thickness, location of rim-web connection, and location of shaft-web connection were set as design parameters. In the optimization process, web, rim and shaft of gears were converted from the 3D CAD geometry model to the finite element model, and then provided as input to the gear simulation program, MASTA. Lastly, NSGA-II optimization method was used to find the best combination of design parameters. As a result of the optimization, the total weight, transmission error, misalignment, face load distribution factor were all reduced, and the maximum stress was also shown to be a safe level, confirming that the overall gear performance was improved.

The 3-Dimensional Tunnel Analysis Considering Stress Concentration . Load Distribution Ratio (응력집중을 고려한 터널의 3차원 거동에 관한 연구 -하중분담률 중심으로)

  • 이인모;최항석
    • Geotechnical Engineering
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    • v.12 no.1
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    • pp.87-110
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    • 1996
  • To simulate the three4imensional effect occurring near the tunnel face in a two -dimensional model, empirical load -dirtribution ratio concept is frequently used in tunnel design. In this paper, three -dimensional analysis is performed and its results are compared with those of two dimensional analysis'to investigate the applicability of the loadiistribution ratio concept. Especially, stress concentration near the tunnel face is investigated in depth. A parametric study is performed to investigate the effect of each factor on the load distribution ratio. The factors considered here include unsupported span length, initial stress, rock quality, tunnel size and the depth of tunnel location Moreover, the load -distribution ratios for the typical tunnel sections in Seoul Subway to be used in the tunnel design are suggested.

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Effects of Bearing Characteristic on the Gear Load Distribution in the Slewing Reducer for Excavator (굴삭기용 선회감속기의 베어링 특성이 기어 하중 분포에 미치는 영향 분석)

  • Kim, Jeong-Gil;Park, Young-Jun;Lee, Geun-Ho;Kim, Jae-Hoon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.5
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    • pp.8-14
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    • 2014
  • A slewing reducer consists of two planetary gearsets which require a good load distribution over the gear tooth flank for enhanced durability. This work investigates how the bearing characteristics influence the load distribution over the gear tooth flank. A complete system model is developed to analyze a slewing reducer, including the non-linear mesh stiffness of the gears and the non-linear stiffness of bearings. The results indicate that the type, arrangement and preload of the output shaft bearings greatly influence the gear mesh misalignment, contact pattern, face load factor, gear safety factor and lifetimes of the parts.

Effects of Excavation Methods on Tunnel Deformation Behavior using Finite Element Analysis (굴착공법이 터널변위 거동에 미치는 영향-유한요소해석)

  • Yoo, Chung-Sik;Kim, Joo-Mi;Kim, Sun-Bin
    • Proceedings of the Korean Geotechical Society Conference
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    • 2006.03a
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    • pp.199-207
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    • 2006
  • Before getting to the actual study of the load distribution factor in various excavating methods, this research is preliminarily focused on the comparison of two different excavation methods, CD cut method and Ringcut method. Especially, the purpose of this research is to study the behavioral mechanism of two tunnels which share the same construction environment but different excavating method. Two numerical analysis models with the same tunnel section and material properties are compared in this study, and they are analyzed by 3D Finite Element Analysis. In each model, face stability, crown displacement, ground settlement, and shotcrete-lining stress are computed. Thus, the general behavior of CD cut method and Ringcut method are studied, and it certified what should be considered for the calculation of the load distribution factor.

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Nonlinear finite element analysis of effective CFRP bonding length and strain distribution along concrete-CFRP interface

  • Dogan, Ali Baran;Anil, Ozgur
    • Computers and Concrete
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    • v.7 no.5
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    • pp.437-453
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    • 2010
  • CFRP has been widely used for strengthening reinforced concrete members in last decade. The strain transfer mechanism from concrete face to CFRP is a key factor for rigidity, ductility, energy dissipation and failure modes of concrete members. For these reasons, determination of the effective CFRP bonding length is the most crucial step to achieve effective and economical strengthening. In this paper, generalizations are made on effective bonding length by increasing the amount of test data. For this purpose, ANSYS software is employed, and an experimentally verified nonlinear finite element model is prepared. Special contact elements are utilized along the concrete-CFRP strip interface for investigating stress distribution, load-displacement behavior, and effective bonding length. Then results are compared with the experimental results. The finite element model found consistent results with the experimental findings.

Influence of Flexible Pin for Planets on Service Life of Wind Turbine Gearboxes (풍력 발전기용 증속기의 유연 핀이 수명에 미치는 영향 연구)

  • Park, Young-Jun;Lee, Geun-Ho;Nam, Yong-Yun;Kim, Jeong-Kil
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.9
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    • pp.953-960
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    • 2012
  • An overhung mounted carrier with flexible pins is applied to the planetary gear train of a wind turbine gearbox to investigate the influence of the self-aligning effect by means of the deflection of the planet spindle and the flexible pin on the lifetime of the planet gear for a wind turbine gearbox. To analyze the load distribution of planet gears, both Euler theory and commercial software are employed. By applying an overhung mounted carrier with flexible pins in the wind turbine gearbox, we can improve the misalignment performance, face load factor, and service life of the planet gears. In particular, it was confirmed that a service life of more than 20 years could be realized for wind turbine gearboxes by applying a flexible pin to the overhung mounted carrier.