• Journal of Korean Institute of Industrial Engineers
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• v.30 no.4
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• pp.328-337
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• 2004

Tool costs can comprise a significant part of the total operating costs of Flexible Manufacturing Systems. We address the problem of determining the optimal processing times of individual operations and routing mix in FMSs with multiple routes for each part type in order to minimize tool cost, subject to meeting a throughput constraint for each part type. The problem is formulated as a nonlinear program superimposed on a closed queueing network of the FMSs under consideration. Numerical examples reveal the potential of our approach for significant saving in tool costs.

• Journal of Institute of Control, Robotics and Systems
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• v.8 no.8
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• pp.706-712
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• 2002

In general, a deadlock in flexible manufacturing systems (FMSs) is caused by a resource limitation and the diversity of routings. However, the deadlock of industrial controllers such as programmable logic controllers (PLCs) can occur from different causes compared with those in general FMSs. The deadlock of PLCs is usually caused by an error signal between PLCs and manufacturing systems. In this paper, we propose a deadlock detection and recovery (DDR) algorithm to resolve the deadlock problem of PLCs at design stage. This paper employs the MAPN (modified automation Petri net), MTPL (modified token passing logic), and ECC (efficient code conversion) algorithm to model manufacturing systems and to convert a Petri net model into a desired LD (ladder diagram). Finally, an example of manufacturing systems is provided to illustrate the proposed DDR algorithm.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.20 no.43
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• pp.81-89
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• 1997

This study is concerned with the scheduling problems in flexible manufacturing systems(FMSs). The scheduling problem in FMSs is a complex one when the number of machines and jobs are increased. Thus, a heuristic method is recommended in order to gain near-optimal solutions in a practically acceptable time. The purpose of this study is to develope a machine and AGV dispatching algorithm. The proposed dispatching algorithm is a on-line scheduling algorithm considering the due date of parts and the status of the system in the scheduling process. In the new machine and AGV dispatching algorithm, a job priority is determined by LPT/LQS rules considering job tardiness. The proposed heuristic dispatching algorithm is evaluated by comparison with the existing dispatching rules such as LPT/LQS, SPT/LQS, EDD/LQS and MOD/LQS. The new dispatching algorithm is predominant to existing dispatching rules in 100 cases out of 100 for the mean tardiness and 89 cases out of 100 for the number of tardy jobs.

• Journal of Korean Institute of Industrial Engineers
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• v.15 no.1
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• pp.105-116
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• 1989

This study presents an algorithm that determines the optimal configuration of the FMSs with limited local buffers. The algorithm finds the lowest cost configuration, i.e. the number of tools, the number of pallets as well as the number of buffers to be installed in front of each machine in the system. Thus it assures a given production ratio with a minimum cost. In the algorithm, FMSs are considered as the closed queueing network with limited queue length. System performance evaluation is performed using the Block-&-Recirculation model developed by Yao and Buzacott. The algorithm is composed with three steps. The steps are namely i) determination of a lower configuration, ii) derivation of an heuristic solution, and iii) obtaining the optimal solution. The computational efforts required in the algorithm usually lies within the capability of personal computers.

• IE interfaces
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• v.1 no.2
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• pp.13-24
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• 1988

Various models usable for finding desired configuration of FMSs are presented. Extensions on reported models are made and new models are also introduced. Usages and solution algorithms of each model are discussed.

• Proceedings of the Korea Society for Simulation Conference
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• 1997.04a
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• pp.93-99
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• 1997

Most of the past studies on FMS scheduling problems may be classified into two classes, namely off-line scheduling and on-line scheduling approach. The off-line scheduling methods are used mostly for FMS planning purposes and may not be useful real time control of FMSs, because it generates solutions only after a relatively long period of time. The on-line scheduling methods are used extensively for dynamic real-time control of FMSs although the performance of on-line scheduling algorithms tends vary dramatically depending on various configurations of FMS. Current study is about finding a better on-line scheduling rules for FMS operations. In this study, we propose a method to create priority functions that can be used in setting relative priorities among jobs or machines in on-line scheduling. The priority functions reflect the configuration of FMS and the user-defined objective functions. The priority functions are generated from diverse dispatching rules which may be considered a special priority functions by themselves, and used to determine the order of processing and transporting parts. Overall system of our work consists of two modules, the Priority Function Evolution Module (PFEM) and the FMS Simulation Module (FMSSM). The PFEM generates new priority functions using input variables from a terminal set and primitive functions from a function set by genetic programming. And the FMSSM evaluates each priority function by a simulation methodology. Based on these evaluated values, the PFEM creates new priority functions by using crossover, mutation operation and probabilistic selection. These processes are iteratively applied until the termination criteria are satisfied. We considered various configurations and objective functions of FMSs in our study, and we seek a workable solution rather than an optimum or near optimum solution in scheduling FMS operations in real time. To verify the viability of our approach, experimental results of our model on real FMS are included.

• Journal of Navigation and Port Research
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• v.43 no.6
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• pp.403-412
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• 2019

The characteristics of the manoeuvring motion of a ship are dependent on the ship type, as well as draft or speed in the same ship. In recent years, the number of extra-large vessels has increased significantly, which can cause enormous material and environmental damage in the event of a marine accident. Thus, the importance of ship maneuvering is increasing. The IMO has forced the officers to be trained in simulators through the STCW 95 amendment. However, FMSS is costly and difficult to access and the PC-based simulator has the disadvantage that only one person can engage in simulation. The purpose of this study was to solve the shortcomings of the FMSS and PC-based simulators by enabling multiple people to use their PCs to simulate based on a network. The simulator is implemented through the analysis and numerical calculation of the Nomoto model, Radar function mounting, data transfer protocol design, and GUI building. To verify the simulator, the simulation results were compared and analyzed with the test results of T.S. HANBADA according to the criteria of the Korean Register of Shipping(KR) and IMO standards for ship maneuverability. As a result, It showed a relative error of 0%~ 32.1% with an average of 13.7%, and it satisfied the IMO criteria for ship maneuverability.

• Journal of the Korean Operations Research and Management Science Society
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• v.13 no.1
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• pp.24-30
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• 1988

We study the optimal allocation of machines and pallets in a class of manufacturing systems. The FMS is modeled as a closed queueing network with balanced loading of the stations. An Algorithm is developed, which exploits the properties of the throughput function and solves the allocation problem for increasing concave profit and convex cost. We also study the more general case of allocating machines and pallets among a set of FMSs. A dynamic programming approach is developed, which solves the problem with O(M$^{3}$N$^{2}$) operations.

• Korean Management Science Review
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• v.13 no.2
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• pp.147-161
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• 1996

Due-date is an important factor in Flexible Manufacturing System scheduling. Even though most of researchers have focused part selection and loading problem using fixed due-date assignment rules, FMSs consist of multi-function machines which facilitate alternative processes. This research investigates interactions of three dispatching mechanisms, three NSS (Next Station Selection) rules and four due-date assignment rules using simulation. Both cost-based and time-based performance measures are considered in this research.

• Journal of the Korean Operations Research and Management Science Society
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• v.23 no.4
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• pp.75-86
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• 1998

We address the problem of determining the optimal processing times and pallet/fixture allocation in Flexible Manufacturing systems in order to minimize tool cost while meeting throughput targets of multiple part types. The problem is formulated as a nonlinear program superimposed on a closed queueing network of the FMSs under consideration. A numerical example reveals the potential of our approach for significant cost saving. We argue that our model can be Integrated Into the process planning system of an FMS to generate efficient process plans quickly.