• Title/Summary/Keyword: FMEA Method

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A Case Study of Six Sigma Project for Improving TIP Life Time in a Spot Welding Process (스폿 용접공정의 TIP 수명 향상을 위한 6시그마 프로젝트 사례)

  • Lee, Min-Koo;Kwag, Hyo-Chang
    • Journal of Korean Society for Quality Management
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    • v.33 no.1
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    • pp.88-98
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    • 2005
  • This paper considers a six sigma project for improving the TIP life time in a spot welding process. The project follows a disciplined process of five phases: define, measure, analyze, improve, and control. A process map is used to identify process input and output variables. Nine key process input variables are selected by using C&E matrix and FMEA, and finally four vital few input variables are selected from analyze phase. The optimum process conditions of the vital few input variables are jointly obtained by maximizing TIP life time using DOE and alternative selection method.

A Study on Process Control Modeling for Precision Guided Munitions Quality Control (정밀유도무기 품질관리를 위한 공정관리 수행모델에 관한 연구)

  • Kim, Si-Ok;Lee, Chang-Woo;Cha, Sung-Hee
    • Journal of Korean Society for Quality Management
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    • v.41 no.3
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    • pp.487-494
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    • 2013
  • Purpose: In this study, we propose the precision guided munitions verification methodology using the statistical analysis method has been proposed. and it can be applied to the precision guided munitions quality assurance work. Methods: This modeling is based on Failure Mode and Effects Analysis, Statistical Process Control, Defense Quality Managerment System, Production Readiness Review, Manufacturing Readiness Assesment and so on. Results: The Process Control Modeling that has the following procedures ; searching the critical to quality, statistical analysis by process, verify process. Moreover, the effectiveness of the methodology is verified by applying to the precision guided munitions. Conclusion: To achieve a analysis methods of statistical process control and verify process for precision guided munitions.

An Analysis of the Accident Types and Causes of Construction Cranes (크레인 관련 중대재해사례를 통한 재해 유형 및 원인 분석)

  • Kim, Hong-Hyun;Lee, Ghang
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2007.04a
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    • pp.109-112
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    • 2007
  • As buildings become higher, larger, and more complex, safety issues for construction workers working at such environments become more important. We analyzed 140 critical accident cases reported to the KOSHA(Korea Occupational Safety & Health Agency) for construction cranes and lifts by types of cranes and by patterns of accidents and causes. By finding out the accident's types and causes, we expect to develop an efficient measure for preventing similar accidents in the near future. The cases will be studied further and reexamined using the FMEA(Failure Mode and Effect Analysis) as a quantitative analysis method.

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Site Quality Evaluation Prototype for Building Deck-plate Construction

  • Shim, Young-Bo;Cho, Dong-Hyun;Koo, Kyo-Jin
    • Journal of the Korea Institute of Building Construction
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    • v.13 no.1
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    • pp.90-100
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    • 2013
  • Deck-plates are widely used on construction sites, and have the advantage of enabling contractors to achieve a relatively uniform quality. But nevertheless, quality deviation in deck-plate construction can occur as the result of differences in site conditions and the experience of crew workers. In this study, the authors present a site quality evaluation prototype for building deck-plate construction. Through analyses of case studies and interviews with experts, standard quality check sheets and a quality management index were developed by estimating the importance of quality check items based on a Failure Mode and Effects Analysis (FMEA) method. The applicability and effectiveness of the prototype was evaluated through a case study and interviews with case participants. It was found that the prototype promoted an active quality management as a way of continuously improving quality management in deck-plate construction instead of passive quality inspection practice.

A Case Study of Six Sigma Project for Improving Productivity of the Brace Complement Center Pillar (Brace Complement Center Pillar의 생산성 향상을 위한 6시그마 프로젝트사례)

  • Lee, Min-Koo;Lee, Kwang-Ho
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.29 no.1
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    • pp.9-17
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    • 2006
  • This paper considers a six sigma project for improving productivity of the brace complement center pillar. The project follows a disciplined process of fife phases: define, measure, analyze, improve, and control. A process map is used to identify process input and output variables. Eleven key process input variables are selected by using X&Y matrix and FMEA, and finally eight vital few input variables are selected from analyze phase. The optimum process conditions of the vital few input variables are jointly obtained by maximizing productivity of the brace complement center pillar using DOE and alternative selection method.

A Study on the Analytic Technique Combination and Evaluation of Development Process for Software Safety (S/W 안전성을 위한 분석기법 조합과 개발 프로세스 평가에 대한 연구)

  • Lee, Young-Soo;Ahn, Jin;Ha, Seung-Tea;Cho, Woo-Sik;Han, Chan-Hee
    • Proceedings of the KSR Conference
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    • 2006.11b
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    • pp.1468-1476
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    • 2006
  • The goal of this thesis is to support safety and reliability characteristics of software intensive critical systems. The verification method developed is innovative from current state of the art in what concerns the verification viewpoint adopted: focusing on software faults, and not, like many other approaches purely on fulfilling functional requirements. As a first step and based on a number of well defined criteria a comparison was made of available literature in the area of static non formal non probabilistic software fault removal techniques. But, None of the techniques evaluated fulfilled all criteria set in isolation. Therefore a new technique was developed based on a combination of two existing techniques: the FMEA and FTA. These two techniques complement each other very well. It is possible to integrate both techniques with commonly used techniques at system level. The resulting new technique can be shown to combine nearly all aspects of existing fault removal techniques.

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A Study on the Availability Prediction of Start-up Power Supply in Nuclear Power Plant by FTAMethod (FTA기법에 의한 원전기동전원의 이용율 예측에 관한 연구)

  • Che, Gyu-Shik
    • The Transactions of the Korean Institute of Electrical Engineers A
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    • v.48 no.5
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    • pp.517-523
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    • 1999
  • The Start-up transformers or on-site stand-by transformers are installed for the start-up and shut-down of generator and emergency status in unclear power plant. The on-site power supply configuration using these transformers must be detemined by considering configuration requirements, site characteristics, reliability and availability severely because it is remarkably important for safety and benefit of plant. The start-up or stand-by power supply configuration has been determined considering only safety requirements and construction cost up to now in Korea. I study various reliability estimating methods for the prediction of availability, and estimate the unavailability for the start-up power supply system of two 1,000㎿ unclear power plants. I also detemine the reliability and unavailability and unavailavility of equipment, system and configuration using FTA method.

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The Study of Cable Fault Case and the Fault Management System of Electrical Facilities for private use (수용가 전기설비 사고처리 시스템 및 케이블 사고사례 연구)

  • Kim, Young-Seok;Shong, Kil-Mok;Kim, Sun-Gu
    • Proceedings of the Korean Institute of IIIuminating and Electrical Installation Engineers Conference
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    • 2009.05a
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    • pp.59-62
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    • 2009
  • When happen the electrical facilities accident the one's diagnosis system of fault cause was constructed by FMEA method Cable accident cause is given by accident cause that can happen in each one's diagnosis and accident probability value. From the verification of system, the one's diagnosis system agreed well with result that analyzed actual state. Thus, the system is judged to be used effectively examine for accident cause of electrical facilities.

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Dependability Analysis of Fault Detection Function and Reliability of Reactor Protection System (원자로보호계통의 고장검출기능과 신뢰도의 상관관계 분석)

  • Kim, Ji-Young;Park, Hong-Lae;Lyou, Joon;Lee, Dong-Young;Choi, Jong-Gyun
    • Proceedings of the KIEE Conference
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    • 2004.05a
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    • pp.29-32
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    • 2004
  • Reliability is an important issue on the digital reactor protection system. This paper presents a Quantitative reliability evaluation method to find out an improvement effect of availability for the digital control module with a fault detection function. It is a reliability evaluation model which considers only the electronics parts ocurring a spurious reactor trip by the FMEA(Failure Mode Effect Analysis). Applying the previous and present methods to the reactor protection system, the availability factors are evaluated and compared.

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Applying QDRD for Safety Products Design (제품안전설계를 위한 QDRD의 적용)

  • Jung, Won;Kim, Jun-Hong;Yoo, Wang-Jin
    • Journal of Korean Society for Quality Management
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    • v.30 no.4
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    • pp.164-173
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    • 2002
  • The first product liability laws went into effect in Korea in July 2002. A person who suffers personal injury or damage to property due to defects in a product may sue both the manufacturer and the seller of the product under the principles of Korea tort law. This paper presents an integrated methodology which is called the QDRD(Quality deployment and reliability deployment) for hazards analysis in new product designs. QDRD applies QFD, FMEA and FTA to identify the hazards component, hazardous situations and hazardous events which could lead to an accident. An example is provided to demonstrate hazards analysis on a product using the QDRD method.