• Title/Summary/Keyword: FMEA

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Reliability Estimation of Agricultural Machinery Components Based on QFD and Failure Mechanism Analysis (QFD와 고장메커니즘 분석에 의한 농기계부품의 신뢰성평가)

  • Jung, Won
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.33 no.4
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    • pp.209-217
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    • 2010
  • Reliability tools such as QFD and FMEA identify voice of customer related to product design, its use, how failures may occur, the severity of such failures, and the probability of the failure occurring. With these identified items, a development team can focus on the design process and the major issues facing the product in its potential use environment for the customer. The purpose of this research is to develop a reliability estimation process of agricultural machinery components using QFD, FMEA, and field failure data. Based on QFD method, customer requirements, engineering design elements and part characteristics were deployed. Using the field failure data, failures are investigated, and Weibull B10 life are estimated. This estimation process is useful for preparing the design input and planning the durability target.

Failure Mode Effective Analysis for selection of Single Point Vulnerability in New type Nuclear Power Plant (신규노형 원전의 발전정지유발기기 선정을 위한 고장모드영향분석)

  • Hyun, Jin Woo;Yeam, Dong Un
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.10 no.1
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    • pp.31-36
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    • 2014
  • For decreasing an unexpected shutdown of Nuclear Power Plants, Korea Hydro & Nuclear Power co.(KHNP) has developed Single Point Vulnerability(SPV) of NPPs since 2008. SPV is the equipment that cause reactor shutdown & turbine trip or more than 50% power rundown due to its malfunction. New type Nuclear Power Plants need to develop the SPV list, so performed the SPV selection for about 1 year. To develop this, Failure Mode Effect Analysis(FMEA) methods are used. As results of FMEA analysis, about 700 equipment are selected as SPV. Thereafter those are going to be applied to new type Nuclear Power Plants to enhance equipment reliability.

The Verification of Case Study and the Construction of Fault Management System of Electrical Facilities through FMEA Method (FMEA기반 전기설비 사고처리시스템 구축 및 사고사례 검증)

  • Kim, Young-Seok;Shong, Kil-Mok;Kim, Sun-Gu
    • Proceedings of the KIEE Conference
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    • 2009.04a
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    • pp.315-317
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    • 2009
  • When happen the electrical facilities accident, the one's diagnosis system of fault cause was constructed by FMEA method. From the verification of system, the one's diagnosis system agreed well with result that analyzed actual stale. Thus, the system is judged to be used effectively examine for accident cause of electrical facilities.

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FMEA for Facility Reliability Analysis of A Hydro-power Plant (수력발전소 설비 신뢰성 분석을 위한 FMEA)

  • Kwon, Chang-Seob;Jeon, Tae-Bo
    • Journal of Industrial Technology
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    • v.26 no.B
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    • pp.135-144
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    • 2006
  • The significance of hydro-power plant is increasing in its public roles such as flood control and water supply as well as electric power production. Even if high level of reliability in facility operation is required, no specific reliability research has been made. This specifically stems from the lack of technology and research investments. The eventual goal of this study is to secure a methodology for reliability analysis of hydro-power plant so that an appropriate decision for operation and investment can be made. Specific effort was put to develop a reliability model for water supply system within hydro-power plant. For this study, we briefly examined the overview of the hydro-power plant including the electric power generation facility system. We then discussed the facility reliability analysis methodology for hydro-power plant. Based on rigorous examination of the water supply system and components roles, we drew major failure modes for each component and examined their effects.

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A Study of Methods on Risk Assessment for Plant Construction using FMEA(Failure Mode and Effect Analysis) (FMEA를 활용한 플랜트공사 위험성평가 방안)

  • Kim, Ho Min;Woo, In Sung
    • Journal of the Korean Society of Safety
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    • v.28 no.4
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    • pp.81-90
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    • 2013
  • To meet increased demand and lead to execution of successful overseas's plant construction, A prompt System is urgently needed to carries prevention and control of hazards associated with work related tasks and activities. This study is aimed to develop efficient and reliable safety management program to identify control measures for high risk activities by choosing and conducting proper risk assessment methodology that addresses Risk Priority Number(RPN) of adverse effects.

A study on the safety assessment of Hydrogen refueling system (수소 충전 시스템의 안전성 평가에 관한 연구)

  • Kim, Tae Hun;Oh, Young Dal;Lee, Man Soo
    • Journal of the Korea Safety Management & Science
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    • v.16 no.4
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    • pp.167-173
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    • 2014
  • Hydrogen energy is expanding in range for civil use together with development of pollution-free power sources recently, and it is judged that the use of hydrogen will increase more as a part of carbon dioxide reduction measures according to the Climatic Change Convention. Especially, it is thought that the securement of safety of the used dispenser will be the biggest obstacle in the use of high-pressure hydrogen because the hydrogen station is operated in a high pressure. This study found risks in the process and problems on operation by making use of HAZOP(6 kinds), a qualitative safety evaluation technique, and FMEA(5 kinds), a fault mode effect analysis, for the hydrogen charging system at a hydrogen gas station, derived 6 risk factors from HAZOP and 5 risk factors from FMEA, and prepared measures for it.

The Assessment on Electrical Safety of Panel Board Based on FMEA in Dust Generation Area (분진발생지역에서 FMEA 기반으로 한 분전반의 전기안전 평가)

  • Shong, Kil-Mok;Kim, Young-Seok;Han, Woon-Ki;Jeon, Tae-Bo
    • Proceedings of the Korean Institute of IIIuminating and Electrical Installation Engineers Conference
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    • 2008.10a
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    • pp.245-248
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    • 2008
  • In this paper, we are studied on the electrical safety of panel board based on FMEA in dust generation area. For the safely of electrical facilities, the assessments of panel board are very important in dust generation area. Through the assessments of panel board and recommendations of electrical safety, there are expected that will be helped the judgement of electrical facilities.

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Safety Assessment for Hydrogen Gas Filling Facilities(One-Bank) (One-Bank 방식의 수소충전장치에 대한 정성적 안전성 평가)

  • Rhie, Kwang-Won;Kim, Tae-Hun
    • Journal of the Korea Safety Management & Science
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    • v.14 no.1
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    • pp.95-100
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    • 2012
  • This study is about the qualitative safety assessment for hydrogen gas filling facilities in Korea operating with one-bank type. The purpose of this safety assessment is about the development of components for design, fabrication, assembly, operability of dispenser and systems of the safety. For the qualitative safety assessment method, the study used FMEA(failure mode & effect analysis) and HAZOP(hazard & operability). This study evaluated the safety through FMEA and HAZOP then by referring to P&ID and PFD of hydrogen dispenser, thereby examining the dangerousness of the equipments, defects of the structure and problems of the operation.

Cost and Benefit Analysis for Safety Management Cost by FMEA/HAZOP at Governor Station (가스 공급기지에서 FMEA/HAZOP에 의한 안전관리 비용-편익분석)

  • 장서일;이헌창;조지훈;오신규;김태옥
    • Journal of the Korea Safety Management & Science
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    • v.3 no.4
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    • pp.1-9
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    • 2001
  • Cost-benefit analysis was investigated to propose the analysis method of the effect of investment and the optimum investment level of safety management cost for preventing gas accident in the B governor station. From five classifications of safety management costs consisting of cost items with similar characters and potential accident costs calculated by risk assessments(FMEA/HAZOP), we found that the order of the benefit(the reduction cost of the potential accident cost) was the instrument increase and repair cost > the safety checking and inspection cost > the labor and training cost > the safety equipment and corresponding cost > the research and development cost. As the benefit was increased with increasing the investment cost, the effect of investment was increased with decreasing the Investment cost. As a result, the optimum safety management cost was estimated and the investment level was analyzed by the model of optimum investment level.

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A Study of Sensor Reasoning for the CBM+ Application in the Early Design Stage (CBM+ 적용을 위한 설계초기단계 센서선정 추론 연구)

  • Shin, Baek Cheon;Hur, Jang Wook
    • Journal of the Korean Society of Systems Engineering
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    • v.18 no.1
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    • pp.84-89
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    • 2022
  • For system maintenance optimization, it is necessary to establish a state information system by CBM+ including CBM and RCM, and sensor selection for CBM+ application requires system process for function model analysis at the early design stage. The study investigated the contents of CBM and CBM+, analyzed the function analysis tasks and procedures of the system, and thus presented a D-FMEA based sensor selection inference methodology at the early stage of design for CBM+ application, and established it as a D-FMEA based sensor selection inference process. The D-FMEA-based sensor inference methodology and procedure in the early design stage were presented for diesel engine sub assembly.