• Title/Summary/Keyword: FMEA(Failure modes and effects analysis)

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A Study on FMEA for Railway Vehicle (철도차량의 고장모드 영향분석(FMEA))

  • Park, Byoung-Noh;Joo, Hae-Jin;Lee, Chang-Hwan;Lim, Sung-Soo
    • Proceedings of the KSR Conference
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    • 2009.05a
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    • pp.162-168
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    • 2009
  • FMEA(Failure Mode and Effect Analysis) is a failure analysis method for the system to identify the potential failure modes, and their effects and causes to reduce or mitigate the critical effects of the system. FMEA for railway was introduced with reliability of railway system, and this was used for identifying and analysing the possible hazards qualitatively to meet the requirements in early stage of business. In general, the overall failure data of system could be managed from design stage by FMEA, and also the countermeasures to prevent many predicted failures could be established by identification of failure modes and assement of failure effects by FMEA. Using these advantages of FMEA, the effectiveness of reliability improvement could be expected if FMEA is applied continuously in operation stage. It is essential that railway vehicles are maintained with high level of safety and reliability not to happen any failures in operation. This paper is proposed the proper FMEA for maintenance of railway vehicles compared with existing FMEA.

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Reliability Design Using FMEA for Pressure Control Regulator of Aircraft Fuel System (항공기용 연료계통 압력조절밸브의 FMEA를 적용한 신뢰성 설계)

  • Bae, Bo-Young;Lee, Jae-Woo;Byun, Yung-Hwan
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.17 no.1
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    • pp.24-28
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    • 2009
  • The reliability assessment is performed for Pressure Control Regulator of Aircraft Fuel System using reliability procedure which consists of the reliability analysis and the Failure Modes and Effects Analysis(FMEA). The target reliability as MTBF(Mean Time Between Failure) is set to 5000hr. During the reliability analysis process, the system is categorized by Work Breakdown Structure(WBS) up to level 3, and a reliability structure is defined by schematics of the system. Since the components and parts that have been collected through EPRD/NPRD. The predicted reliability to meet mission requirements and operating conditions is estimated as 4375.9hr. To accomplish the target reliability, the components and parts with high RPN have been identified and changed by analyzing the potential failure modes and effects. By changing the configuration design of components and parts with high-risk, the design is satisfied target reliability.

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FMEA and FTA for Reliability Analysis of Hybrid Rocket Motor (하이브리드 로켓 모터의 신뢰성 분석을 위한 FMEA 및 FTA)

  • Moon, Keun Hwan;Kim, Dong Seong;Choi, Joo Ho;Kim, Jin Kon
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.21 no.4
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    • pp.27-33
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    • 2013
  • In this study, the FMEA and FTA for reliability analysis of hybrid rocket motor are performed, that was designed in the Hybrid Rocket Propulsion Laboratory of Korea Aerospace University. In order to carry out these analyses the structure of the hybrid rocket motor is hierarchically divided into 36 parts down to the component level and FMEA is carried out with 72 failure modes. Reliability is assessed based on the FMEA, and the results are used in the FTA to evaluate the overall system reliability. In the FMEA, the relationship between the cause and failure modes, effects and their risk priorities are evaluated qualitatively. 27 failure modes are chosen as those with the critical severity that should be improved with priority. As a result of the FMEA / FTA study, a series of design or material changes are made for the improvement of reliability.

Design of Hybrid Rocket System Using Qualitative and Semi-Quantitative Reliability Analysis (정성적 및 준-정량적 신뢰성 분석 기법을 이용한 하이브리드 로켓 설계)

  • Moon, Keun Hwan;Park, Young Hoon;Choi, Joo Ho;Kim, Jin Kon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.1
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    • pp.69-76
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    • 2017
  • In this study, design of a small hybrid rocket is carried out using Failure Mode and Effects Analysis (FMEA) and Criticality Analysis(CA), which is a method for qualitative and semi-quantitative reliability analysis. In order to carry out FMEA, the structure of the hybrid rocket is divided into 31 parts and 72 potential failure modes. As a result of the FMEA, the relationship between potential failure modes, causes and effects, and their severity are evaluated qualitatively. Criticality analysis is followed for the failure modes, in which the criticality number is estimated using the failure rate information available from the handbook. Moreover, the failure modes with higher criticality and severity are chosen for improvement, and a series of design or material changes are made for the improvement of the hybrid rocket reliability.

Semiquantitative Failure Mode, Effect and Criticality Analysis for Reliability Analysis of Solid Rocket Propulsion System (고체 로켓 추진 기관의 신뢰성 분석을 위한 준-정량적 FMECA)

  • Moon, Keun Hwan;Kim, Jin Kon;Choi, Joo Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.6
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    • pp.631-638
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    • 2015
  • In this study, semiquantitative failure mode, effects, and criticality analysis (FMECA) for the reliability analysis of a solid rocket propulsion system is performed. The semiquantitative FMECA is composed of failure mode and effects analysis (FMEA) and criticality analysis (CA). To perform FMECA, the structure of the solid rocket propulsion system is divided into 43 parts down to the component level, and FMEA is conducted at the design stage considering 137 potential failure modes. CA is then conducted for each failure mode, during which the criticality number is estimated using the failure rate databases. The results demonstrate the relationship between potential failure modes, causes, and effects, and their risk priorities are evaluated qualitatively. Additionally, several failure modes with higher criticality and severity values are selected for high-priority improvement.

Failure Modes and Effects Analysis for Electric Power Installations of D University (D대학 수변전설비의 고장모드 영향 분석)

  • Park, Young Ho;Kim, Doo-Hyun
    • Journal of the Korean Society of Safety
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    • v.31 no.5
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    • pp.7-15
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    • 2016
  • The purpose of this paper is to carry out Failure Modes and Effects Analysis (FMEA) and use criticality in order to determine risk priority number of the components of electric power installations in Engineering college building of D university. In risk priority number, GROUP A had 7 failure modes; more specifically, Transfomer had 4 modes, Filter(C)(1 mode), LA(1 mode), and CB(MCCB)(1 mode), and thus 4 components had failure modes. In terms of criticality, high-grade group a total of 16 failure modes, and 7 components-LA(1 mode), CB(MCCB)(1 mode), MOF(2 modes), PT(1 mode), Transformer(7 modes), Cable(3 modes), and Filter(C)(1 mode)-had failure modes. Comparison of risk priority number and criticality was made. The components which had high risk priority number and high criticality were Transformer, Filter(C), LA, and CB(MCCB). The components which had high criticality were MOF and cable. In particular, Transformer(RPN: 4 modes, Criticality: 7 modes) was chosen as an intensive management component.

Design for Reliability of Air-Launching Rocket, MirinaeII Using FMEA(Failure Modes and Effects Analysis) (FMEA를 통한 공중발사 로켓, 미리내II의 신뢰성 설계)

  • Kim, Jin-Ho;Bae, Bo-Young;Lee, Jae-Woo;Byun, Yung-Hwan;Kim, Kyung-Mee
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.36 no.12
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    • pp.1193-1200
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    • 2008
  • The procedure of design for reliability which consists of reliability analysis and Failure Modes and Effects Analysis(FMEA) is established and reliability assesment is performed for the nano-satellite air-launching rocket, Mirinae II. By means of using the reliability analysis result, the feasibility to insert the Mirinae II to the target orbit for given mission time under operating environment is assessed. During the reliability analysis process, the system is categorized by Work Breakdown Structure(WBS), and reliability structure is defined by both Reliability Block Diagram(RBD) and schematics of the system. FMEA is used to determine the risk priority number of components and parts. The target reliability is satisfied by changing the design of components and parts with high-risk, hence the design for reliability to put the satellite in to the target orbit safely has been performed.

Development of the FMECA Process and Analysis Methodology for the Railroad System (철도시스템 FMECA 수행 절차 및 분석 기법 개발에 관한 연구)

  • Park, Kwon-Shik;Kim, Tae-Woong;Jeong, Hyun-Yong;Park, Jun-Seo
    • Proceedings of the KSR Conference
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    • 2006.11b
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    • pp.251-261
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    • 2006
  • FMEA(Failure Mode and Effects) is a procedure for the analysis of a system to identify the potential failure modes, and their effects and causes to reduce or mitigate the critical effects of the system. Recently, FMEA is used in various industries and it is specialized in each industry. For instance, MIL-1629a in Military industry, SAE-J1739 in Automotive industry and other industry are using specialized FMEA method. Though Railroad industry requires the high reliability system, it does not have the FMEA method which is specialized to them. So in this paper, we examined the MIL-1629a, SAE-J1739, IEC-60812 and compared those standards. Furthermore, we propose the FMEA method that is specialized to the railroad system.

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Case Study of Electronic Fuel Injection Powertrain System FMEA Using Model-Based Fault Injection technique (모델 기반 결함 주입 기법을 이용한 Electronic Fuel Injection 전장 시스템 FMEA 사례연구)

  • Ye-ju Kim;Ye-won Na;Dong-min Lee;Ju-Young Kim;Jong-whoa Na
    • Journal of Advanced Navigation Technology
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    • v.27 no.4
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    • pp.436-446
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    • 2023
  • In the field of safety-critical systems, analyzing the effects of various failure factors (failure modes) is essential through Failure Mode and Effects Analysis (FMEA). However, with the increasing importance of software in systems, applying FMEA analysis to the design phase has become challenging. This paper proposes the use of Automatic FMEA, which can automatically perform FMEA using model-based design techniques, and presents a case study of FMEA for automotive engines. A comparison is made between the model-based Automatic FMEA analysis tool and existing FMEA tools. The study aims to demonstrate the performance of the Automatic FMEA analysis tool and propose future research plans.

Evaluating Service Reliability focused on Failure Modes (실패모드에 근거한 서비스 신뢰도 평가모델)

  • Oh, Hyung-Sool
    • Asia-Pacific Journal of Business Venturing and Entrepreneurship
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    • v.7 no.3
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    • pp.133-141
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    • 2012
  • Service and manufacturing companies' efforts are increasingly focused on utilizing services to satisfy customers' needs and survive in today's competitive market environment. The value of services depends mainly on service reliability that is identified by satisfaction derived from the relationship between customer and service provider. In this paper, we extend concepts from the failure modes and effects analysis of tangible systems to services. We use an event-based process model to facilitate service design and represent the relationships between functions and failures in a service. The objective of this research is to propose a method for evaluating service reliability based on service processes using fuzzy failure mode effects analysis (FMEA) and grey theory. We define the failure mode of service as interaction ways that can be failed in a service delivery process. The fuzzy set theory is used to characterize service reliability based on linguistic terms during FMEA. Grey theory is employed to determine the degree of relation and ranking among risk factors that are represented as potential failure causes. To demonstrate implementation of the proposed method, we use a case study involving a typical automotive service operation.

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