• Title/Summary/Keyword: FEM and DOE analysis

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The Shape Optimization of washing Machine Shaft for High-Speed Rotation through Analysis of Static and Dynamic Characteristics (정특성 및 동특성 해석을 통한 고속세탁기 주축의 형상 최적화)

  • Kim, Eui-Soo;Lee, Jung-Min;Kim, Byung-Min
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.5
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    • pp.132-139
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    • 2008
  • To meet demand of big capacity and high speed rotation for washing machine, more stress from bending and twisting are complexly loaded onto the shaft supporting the horizontal drum, causing problems in fracture strength and fatigue life. Also, Vibration occurs due to the frequency of the rotating parts. But, shaft has various design factors such as diameter and distance between bearings according to configuration of shaft, the optimal values can't be easily determined. Using a design of experiment (DOE) based on the FEM (Finite Element Method), which has several advantages such as less computing, high accuracy performance and usefulness, this study was performed investigating the interaction effect between the various design factor as well as the main effect of the each design factor under bending, twist and vibration and proposed optimum design using center composition method among response surface derived from regression equation of simulation-based DOE.

Vibro-acoustic Analysis for Predicting the Noise of HDD (하드디스크 드라이브 소음 예측을 위한 진동 음향 연계 해석)

  • 이상희;고상철;김준태;강성우;한윤식;황태연
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.05a
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    • pp.103-108
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    • 2001
  • The structure of hard disk drive(HDD) is excited by dynamic motion of a disk-spindle motor, and it makes sound noise. Therefore, the cover and the base of HDD should be designed to reduce noise and vibration induced by spindle motor. The prediction technique of sound pressure level(SPL) of a given structural shape enables us to design a cover and a base with much less vibration and noise. In this paper, we measured the force of disk-spindle motor and predicted SPL from HDD by computational simulation. To get a SPL of HDD by computational simulation, modal analysis and forced vibration analysis were performed with ANSYS, and sound radiation was computed using SYSNOISE. The calculated results were compared with experimental results and a good agreement was obtained. With this computer simulation procedure and design of experiment(DOE), optimal thickness of noise barrier and damper was calculated.

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Design and Analysis of Synchronous Reluctance Motors for Maximum Torque and Power Factor (동기형 릴럭턴스 전동기의 토크와 역률의 최대화를 위한 설계 및 해석)

  • Kim, Won-Ho;Kim, Ki-Chan;Won, Sung-Hong;Ahn, Jun-Sun;Choi, Seung-Gil;Lee, Ju
    • Proceedings of the KIEE Conference
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    • 2006.07b
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    • pp.753-754
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    • 2006
  • In case of the synchronous reluctance motor, the torque is proportional to silency difference and the power factor is in proportion to silency ratio. This paper presents the rotor design variable that has a effect on silency difference and silency ratio for getting a maximum torque and a power factor in the synchronous reluctance motor. To carry through the object, a number of the analysis model is reduced by DOE (Design of Experiments) and the main effects are found by the FEM (Finite Element Analysis).

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Structural Optimization of a Light-weight Manhole Cover Using FEM and Response Surface Method (유한요소법과 반응표면법을 이용한 경량 맨홀 커버 구조 최적화 설계)

  • Lee, Hyoungwook
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.25 no.6
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    • pp.462-470
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    • 2016
  • The locking load of a conventional manhole depends on the weight of its cover. Locking-type manhole structures with a special locking mechanism were recently developed to prevent accidents such as stolen cover, away cover from a frame. The weight of the manhole structure can be reduced under structural safety because the locking force of a locking-type manhole is greater than the weight of the cover. A light-weight manhole cover is developed in this study by using a finite element stress analysis and the design of experiments. Static stress analysis and fracture experiments are also conducted to analyze the states of the initial product. The optimum light-weight manhole cover considering manufacturing molds is developed and tested. Consequently, the weight was found to reduce by 16%. In addition, the fracture load increased by 38%.

Optimal Design of Single-Phase Line-Start Permanent Magnet Synchronous Motor by using Design of Experiment (실험계획법을 이용한 단상 유도형 동기전동기의 최적 설계)

  • Kim, Seung-Joo;Jung, Dae-Sung;Lee, Chul-Kyu;Lee, Hyung-Woo;Lee, Ju;Oh, Se-Young
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.56 no.4
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    • pp.699-704
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    • 2007
  • In this paper, optimized model was designed for the starting characteristic of the Single-Phase Line-Start Permanent Magnet Synchronous Motor by using the Design of Experiment. A field pole angle, thickness and distance from center axis of permanent magnet were selected as design factor. We executed the transient state characteristic analysis of 8 test models. The transient state characteristic analysis was executed by using the 2 dimensional Finite Element Method and the Time Difference Method. We checked the fact that the selected design factor affected starting characteristic of the Line-Start Permanent Magnet Synchronous Motor. Depend on this result we found the optimized design point by using the response optimization.

Optimal Design of Grid Cathode Structure in Spherically Convergent Beam Fusion Device (구형 집속 빔 핵융합 장치에서 그리드 음극 구조의 최적 설계)

  • Ju, Heung-Jin;Park, Jeong-Ho;Hwang, Hwui-Dong;Choi, Seung-Kil;Ko, Kwang-Cheol
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.21 no.4
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    • pp.381-387
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    • 2008
  • Neutron production rate in spherically convergent beam fusion(SCBF) device as a portable neutron source strongly depends on the ion current and the grid cathode structure. In this paper, as the process of design and analysis, Design of Experiment(DOE) based on the results by Finite Element Method-Flux Corrected Transport(FEM-FCT) method is employed to calculate the ion current. This method is very useful to find optimal design conditions in a short time. Number of rings, radius of rings, and distance between the grid cathode and center are selected as control factors. From the results in the optimized model, the higher ion current is calculated and deeper potential well is also observed.

Rotor Pole Shape Design for Reducing a Cogging Torque in Spoke Type BLDC Motor (코깅 토오크 저감을 위한 Spoke형 BLDC 전동기의 회전자 극 형상설계에 관한 연구)

  • Hwang, Kyu-Yun;Rhee, Sang-Bong;Yang, Byoung-Yull;Kwon, Byung-Il
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.56 no.5
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    • pp.860-868
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    • 2007
  • In this paper. design of spoke type BLDC motor which have a characteristics of concentrating fluxes and relatively high reluctance torque among IPM BLDC motors has been researched. To reduce cogging torque and torque ripple. rotor pole shape of optimal design is proposed. To clearly see the effects due to the changed rotor pole shape. magnetic circuit model. 2D FEM and design of experiments (DOE) are used. Then considering these results proper rotor pole shape which have an good effect on air gap flux density and cogging torque. back-emf is designed. Moreover. the validity of proposed model in this paper is also verified by comparison between gained experiment and analysis data.

Optimum Design of Linear Motor by Using Taguchi Method (다구찌 기법을 이용한 선형 모터의 최적 설계)

  • Seol, Jin-Soo;Lee, Woo-Young;Rim, Kyung-Hwa
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2005.11a
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    • pp.192-195
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    • 2005
  • Nanometer operating linear motor is difficult to control the nano-positioning because of the vibration between structures changing of mechanical friction force happened by properties of the vibration and heat caused by operating of a mover. Therefore, it is required to analysis the vibration and heat about a mover. In this paper, we will analyze the property of vibration through analyzing by using FEM a mover of linear motor developed in the non-load situation and suggest the direction of optimal design about a mover by using method of DOE, also try to find the solution to operate the linear motor stabilized through the reducing weight of mover considering the vibration.

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The Design of the Motor Bracket for Reduction of Structure-Borne Noise in Package Air-Conditioner (에어컨의 구조 소음 저감을 위한 실내기 모터 브라켓의 설계)

  • Sim, Hyoun-Jin;Kim, Seong-Hyeon;Kang, Tae-Ho;Lee, Jung-Yoon;Oh, Jae-Eung
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2005.11a
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    • pp.453-456
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    • 2005
  • In recent years, the demand of a silent indoor air-conditioner is the essential research filed when the product is developed. In this study, through the design modification of the noise and vibration source, the noise and vibration level of the package air-conditioner is reduced. The modal analysis of the motor bracket is performed by FEM. To find the most suitable shape of the motor bracket, Design of Experiments is applied.

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Barrel Rifling Shape Optimization by Using Design of Experiment Approach (실험계획법을 적용한 포의 강선 형상최적설계)

  • Kang, Dae-Oh;Woo, Yoon-Hwan;Cha, Ki-Up
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.8
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    • pp.897-904
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    • 2012
  • The rifling design problem has continuous-type shape variables and an integral number of riflings. In addition, it requires considerable time for analysis because its behavior should be described by a nonlinear finite element model (FEM). Therefore, this study presents an efficient design process for rifling based on a design of experiment (DOE) approach. First, Bose's orthogonal array is used to represent 25 runs for four design variables including three shape variables and one integer variable. Then, nonlinear FE analyses are performed. Next, to minimize the bullet resistance without affecting the bullet velocity and bullet rotational angle immediately before a bullet leaves the gun barrel, a what-if design is performed. In the proposed what-if design, a functional including the design objective and constraints is constructed and effect analysis is performed by using the functional. It is found that the new design obtained from the what-if design shows better results than the current one.