• Title/Summary/Keyword: FEM Simulation

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A Study on Net-shape Technology of Automotive Lock-up Hub using Cold Back Pressure Forming (배압 성형기술을 이용한 Lock-up Hub의 정형제조 기술에 관한 연구)

  • Kwon, Y.C.;Lee, J.H.;Lee, Y.S.;Ishikawa, T.
    • Transactions of Materials Processing
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    • v.17 no.2
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    • pp.124-129
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    • 2008
  • Net shape forging technologies give many effects into the costs and qualities for the finished products. So, the studies to reduce the additional machining amount are very important in forging industry. Specially, there are two main topics in cold forging industry, such as, tool life and precision forging. In this study, new forging technique was proposed to eliminate the machining process for fixing up the length and improve the lead accuracy of gear. The luck-up hub is manufactured through many processes, such as upsetting, piercing and direct extrusion. The gear is formed in direct extrusion process; however, lead accuracy of the gear is over allowance limit. Therefore, the additional sizing process must be added. In this study, process design for closed-die forging of a lock-up hub used for a component of automobile transmission was made using three-dimensional finite element simulations, and the strain distributions and velocity distributions are investigated through the post processor. The rigid-plastic finite-element method for back pressure forging has been used in order to reduce development time and die cost. Using the FEM simulation, we found the optimum value of back pressure. The prototypes of lock-up hub parts were forged into the net-shape. In the experiment, lead precision of tooth are measured by the CCMM(Contact Coordinate Measuring Machine). The dimensional accuracy of forged part was improved up to the 40% when back press was applied.

Vibration Analysis of Pears in Packaged Freight Using Finite Element Method (유한요소법을 이용한 골판지 포장화물내 배의 진동해석)

  • Kim M. S.;Jung H. M.;Kim K. B.
    • Journal of Biosystems Engineering
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    • v.29 no.6 s.107
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    • pp.501-507
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    • 2004
  • Fruits we subjected to complex dynamic stresses in the transportation environment. During a long journey from the production area to markets, there is always some degree of vibration present. Vibration inputs are transmitted from the vehicle through the packaging to the fruit. Inside, these cause sustained bouncing of fruits against each other and container wall. These steady state vibration input may cause serious fruit injury, and this damage is particularly severe whenever the fruit inside the package is free to bounce, and is vibrated at its resonant frequency. The determination of the resonant frequencies of the fruit may help the packaging designer to determine the proper packaging system providing adequate protection for the fruit, and to understand the complex interaction between the components of fruit when they relate to expected transportation vibration inputs. The vibration characteristics of the pears in corrugated fiberboard container in transit were analyzed using FEM (finite element method) modeling, and the FEM modeling approach was first validated by comparing the results obtained from simulation and experiment for the pear in the frequency range 3 to 150 Hz and acceleration level of 0.25 G-rms and it was found that between simulated and measured frequencies of the pears have a relatively good agreement. It was observed that the fruit and vegetables in corrugated fiberboard container could be analyzed by finite element method. As the elastic modulus of the cushion materials of corrugated fiberboard pad and tray cup decreased, the first frequencies of upper and lower pears increased and the peak acceleration decreased.

Structural Reliability Analysis via Response Surface Method (응답면 기법을 이용한 구조 신뢰성 해석)

  • Yang, Y.S.;Lee, J.O.;Kim, P.Y.
    • Journal of the Society of Naval Architects of Korea
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    • v.33 no.1
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    • pp.98-108
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    • 1996
  • In the reliability analysis of general structures, the limit state equations are implicit and cannot be described in closed form. Thus, sampling methods such as the Crude Monte-Carlo simulation, and probabilistic FEM are often used, but these methods are not so effective in view of computational cost, because a number of structural analysis are required and the derivatives must be calculated for probabilistic FEM. Alternatively the response surface approach, which approximates the limit state surface by using several results of structural analysis in the region adjacent to MPFP, could be applied effectively. In this paper, the central composite design, Bucher-Bourgund method and the approximation method using artificial neural network are studied for the calculation of probability of failure by the response surface method. Through the example comparisons, it is found that Bucher-Bourgund method is very effective and Neural network method for the reliability analysis is comparable with other methods. Specially, the central composite design method is found to be rational and useful in terms of mathematical consistency and accuracy.

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승객석 Restraiant System의 구속 효과와 인체상해 연구 -어린이(6세)탑승자 중심으로-

  • 이창민
    • Proceedings of the ESK Conference
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    • 1997.10a
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    • pp.398-405
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    • 1997
  • 과거 8년간의(1985-1992) 통계에 의하면 정면과 측면 충돌시 구속 시스텡의 하나인 Airbag장착 차량의 사망자 및 중상자 수가 현저히 감소하고 있는 것으로 나타나고있다. 그 러나 최근 소비자로 부터의 Airbag에 관한 불만을 보고 받고 있다. 즉 구속효과를 발휘함에 있어 부수적으로 인체 부상을 유발하고 있다는 것이다. 사망내지는 심각한 부상은 방지하고 있으나 경미한 부상은 오히려 증가하고 또한 신체가 적은 여성 운전자나 6세 이하의 어린이 에게는 심각한 부상의 우려가 있다는 것이다. 본 연구에서는 구속시스템의 총아인 Airbag 시스템의 심각한 부수적인 부상 보고를 입증하기 위하여 우리나라 어린이 6세 신체를 기준 으로하여 구속시스템을 착용하지 않았을 경우(실제로 많은 경우), seat belt만 착용시, Airbag만 작용시, 그리고 seat belt와 Airbag을 동시에 사용할 때를 컴퓨터 Simulation Package 이용 신체 dynamic을 모의실험 하였다. 실험결과, 기존에 알려진바와 같이 구속시스템을 사용하지 않았을 경우에 부상은 매우 컸다. 신체 사이즈가 작은 어린이 혹은 여성 운전자의 경우 Seat belt만을 사용한 경우는 Airbag만을 사용한 경우보다는 부상정도가 약간 경미하였으나 두 경우 모두 인체가 구속시스템의 구속 범위를 이탈하여 구속 시스템으로써의 역할을 충분히 하지 못하고 있었다. 특히 Seat belt와 Airbag을 동시에 사용하였을시에도 Airbag이 충분히 개선된 이후라도 신체 사이즈가 작은 경우에는 흉부부위에 의한 충격 흡수가 먼저 이루어지지 못하고, 머리에 먼저 Airbag이 접촉이 되어 충격 흡수 역할보다는 반동효과가 더 커서 머리 및 몸체가 뒤로 Rebound 하는 효과로 머리, 혹은 목의 신체 부상한계를 넘고 있어 큰 부상 내지는 사망에 이르고 있음을 알 수 있었다. 사료된다.의 결과는 자전거 에르고노미터의 결과가 트레드밀의 결과에 87.60%정도 나타났다.음을 관찰하였다. 특히 vitamin C와 E의 병용투여는 상승적으로 적용하여 간세포손상을 더욱 억제시킴을 알 수 있었다.mance and on TFP(Total Factor Productivity) growth which is a pure measure of firm performance. To utilize the advantage of panel data, FEM(Fixed Effect Model) and REM(Random Effect Model) were used. The empirical result shows that the entropy index as a measurement of inter-business relatedness is not significant but technological relatedness index is significant. OLS estimates on pooled data were considerably different from FEM or REM estimates on panel data. By introducing interaction effect among the three variables for business portfolio properties, we obtained three findings. First, only VI (Vertical integration) has a significant positive correlation with ROS. Second, when using TFP growth as an dependent variable, both TR(Technological Relatedness) and f[ are significant and positively rel

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A Practical Method for Efficient Extraction of the Rotational Part of Dynamic Deformation (동적 변형의 회전 성분을 효율적으로 추출하기 위한 실용적 방법)

  • Choi, Min Gyu
    • Journal of Korea Game Society
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    • v.18 no.1
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    • pp.125-134
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    • 2018
  • This paper presents a practical method to efficiently extract the rotational part of a $3{\times}3$ matrix that changes continuously in time. This is the key technique in the corotational FEM and the shape matching deformation popular in physics-based dynamic deformation. Recently, in contrast to the traditional polar decomposition methods independent of time, an iterative method was proposed that formulates the rotation extraction in a physics-based way and exploits an incremental representation of rotation. We develop an optimization method that reduces the number of iterations under the assumption that the maximum magnitude of the incremental rotation vector is limited within ${\pi}/2$. Realistic simulation of dynamic deformation employs a sufficiently small time step, and thus this assumption is not problematic in practice. We demonstrate the efficiency and practicality of our method in various experiments.

A Study on the Failure Behavior of Overhanging Geosynthetic-Reinforced Soil Structure Considering Dilatancy Characteristics of Compacted Soil (다짐토의 다일러턴시 특성을 고려한 역경사형 토목섬유 보강토 구조물의 파괴 거동 분석)

  • Kim Eun-Ra;Kang Ho-Keun
    • Journal of the Korean Geotechnical Society
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    • v.20 no.9
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    • pp.65-75
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    • 2004
  • In this paper, a mechanism of the soil structure reinforced by geosynthetics is discussed. The reinforcing mechanism is interpreted as an effect arising from the reinforcement works preventing the dilative deformation (negative dilatancy) of soil under shearing. A full-scale in-situ model test was carried out in Kanazawa of Japan (1994), and in the laboratory test the strength and the characteristics of deformation conducting a constant volume shear test are examined. The parameters needed in the FEM are also applied by using the experimental data. The elasto-plastic finite element simulation is carried out, and the results are quantitatively compared with that of experiment. As a results, it is known that the theoretical predictions could explain effectively the experimental results which are obtained by a full-scale in-situ model test.

An Application of Elasto-Plastic Model to Overhanging Geosynthetic-Reinforced Soil Structure (역경사형 토목섬유 보강토 구조물에 탄소성 모델의 적용)

  • Kim, Eun-Ra;Iizuka, Atsushi;Kim, You-Seong
    • Journal of the Korean Geosynthetics Society
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    • v.3 no.4
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    • pp.3-12
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    • 2004
  • In this paper, a mechanism of the soil structure reinforced by geosynthetics is discussed. The reinforcing mechanism is interpreted an effect arising from the reinforcement works so as to prevent the dilative deformation (negative dilatancy) of soil under shearing. A full-scale in-situ model test was carried out in Kanazawa of Japan(1994) and in the laboratory test the strength and the characteristics of deformation conducting a constant volume shear test are examined. The parameters needed in the FEM are also applied by using the experimental data. The elasto-plastic finite element simulation is carried out, and the results are quantitatively compared with that of experiment. As a results, it is known that the theoretical predictions could be explained effectively the experimental results which are obtained by a full-scale in-situ model test.

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Study on Improvement of a LVDT for Displacement Measurements (변위측정용 LVDT의 개선에 관한 연구)

  • Park, Y.T.;Kwon, S.W.;Gang, J.H.
    • Journal of Sensor Science and Technology
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    • v.5 no.3
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    • pp.1-8
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    • 1996
  • A LVDT is an electromechanical transducer that produces an electrical output proportional to the displacement of separate movable core. A convential LVDT in construction has a disadvantage which the measurement range to the length ratio is small. This paper proposed a new type LVDT, which improved methodes of construction. The proposed LVDT and a conventional LVDT with the same dimension are simulated by FEM. In the process of the simulation and construction, the performance of two type LVDTs are evaluated. Linearity error of a conventional LVDT was ${\pm}3\;%$ in measuring range of ${\pm}5\;mm$ and linearity error of the proposed LVDT was ${\pm}0.5\;%$ in the same range. It was evident from the theoritical relationships and the experimental results that the proposed LVDT has been better performance than a convential type.

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The Study on Magnetic Characteristics of 2 Phase SRM with Self-Starting Capability (자기동이 가능한 2상 SRM의 자기적 특성에 관한 연구)

  • Oh, Seok-Gyu;Lee, Chee-Woo
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.22 no.9
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    • pp.47-54
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    • 2008
  • Cost reduction requires lowering number of power devices used in the converter driving SRM. This is quite feasible in SRM drive systems than in other drive systems. This paper deals with analysis and simulation of a novel two phase SRM. A novel two phase SRM has high performance, self-starling capability, high efficiency, and low manufacturing cost. Additionally, the stator back iron does not experience any flux reversal as the flux is in the same direction whether phase A or B is excited leading to a greater reduction in core losses. The magnetic analysis and design considerations of the novel two phase SRM have been obtained by the finite element analysis (FEM).

Fracture Toughness Measurement of the Semiconductor Encapsulant EMC and It's Application to Package (반도체 봉지수지의 파괴 인성치 측정 및 패키지 적용)

  • 김경섭;신영의;장의구
    • Electrical & Electronic Materials
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    • v.10 no.6
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    • pp.519-527
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    • 1997
  • The micro crack was occurred where the stress concentrated by the thermal stress which was induced during the cooling period after molding process or by the various reliability tests. In order to estimate the possibility of development from inside micro crack to outside fracture, the fracture toughness of EMC should be measured under the various applicable condition. But study was conducted very rarely for the above area. In order to provide a was to decide the fracture resistance of EMC (Epoxy Molding Compound) of plastic package which is produced by using transfer molding method, measuring fracture is studied. The specimens were made with various EMC material. The diverse combination of test conditions, such as different temperature, temperature /humidity conditions, different filler shapes, and post cure treatment, were tried to examine the effects of environmental condition on the fracture toughness. This study proposed a way which could improve the reliability of LOC(Lead On Chip) type package by comparing the measured $J_{IC}$ of EMC and the calculated J-integral value from FEM(Finite Element Method). The measured $K_{IC}$ value of EMC above glass transition temperature dropped sharply as the temperature increased. The $K_{IC}$ was observed to be higher before the post cure treatment than after the post cure treatment. The change of $J_{IC}$ was significant by time change. J-integral was calculated to have maximum value the angle of the direction of fracture at the lead tip was 0 degree in SOJ package and -30 degree in TSOP package. The results FEM simulation were well agreed with the results of measurement within 5% tolerance. The package crack was proved to be affected more by the structure than by the composing material of package. The structure and the composing material are the variables to reduce the package crack.ack.

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