• Title/Summary/Keyword: FEM Simulation

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Numerical Simulation of friction Stir Spot Welding Process with AA5083-H18 (AA5083-H18 판재의 마찰 교반 점 용접 공정에 대한 전산 해석)

  • Kim, Don-Gun;Badarinarayan, Harsha;Ryu, Ill;Kim, Ji-Hoon;Kim, Chong-Min;Okamoto, Kazutaka;Wagoner, R.H.;Chung, Kwan-Soo
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.05a
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    • pp.458-461
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    • 2009
  • Thermo-mechanical simulation of the Friction Stir Spot Welding (FSSW) processes was performed for the AA5083-H18 sheets, utilizing commercial Finite Element Method (FEM) and Finite Volume Method (FVM) which are based on Lagrangian and Eulerian formulations, respectively. The Lagrangian explicit dynamic FEM code, PAM-CRASH, and the Eulerian Computational Fluid Dynamics (CFD) FVM code, STAR-CD, were utilized to understand the effect of pin geometry on weld strength and material flow under the unsteady state condition. Using FVM code, material flow pattern near the tool boundary was analyzed to explain the weld strength difference between the weld by cylindrical pin and the weld by triangular pin, while the frictional energy concept using the FEM code had limitation to explain the weld strength difference.

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Improvement of the Representative Volume Element Method for 3-D Scaffold Simulation

  • Cheng Lv-Sha;Kang Hyun-Wook;Cho Dong-Woo
    • Journal of Mechanical Science and Technology
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    • v.20 no.10
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    • pp.1722-1729
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    • 2006
  • Predicting the mechanical properties of the 3-D scaffold using finite element method (FEM) simulation is important to the practical application of tissue engineering. However, the porous structure of the scaffold complicates computer simulations, and calculating scaffold models at the pore level is time-consuming. In some cases, the demands of the procedure are too high for a computer to run the standard code. To address this problem, the representative volume element (RVE) theory was introduced, but studies on RVE modeling applied to the 3-D scaffold model have not been focused. In this paper, we propose an improved FEM-based RVE modeling strategy to better predict the mechanical properties of the scaffold prior to fabrication. To improve the precision of RVE modeling, we evaluated various RVE models of newly designed 3-D scaffolds using FEM simulation. The scaffolds were then constructed using microstereolithography technology, and their mechanical properties were measured for comparison.

Protection Performance Simulation of Coal Tar-Coated Pipes Buried in a Domestic Nuclear Power Plant Using Cathodic Protection and FEM Method (국내원전에 매설된 콜타르 코팅 배관의 음극방식과 FEM법을 이용한 방식성능 시뮬레이션)

  • Chang, H.Y.;Kim, K.T.;Lim, B.T.;Kim, K.S.;Kim, J.W.;Park, H.B.;Kim, Y.S.
    • Corrosion Science and Technology
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    • v.16 no.3
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    • pp.115-127
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    • 2017
  • Coal tar-coated pipes buried in a domestic nuclear power plant have operated under the cathodic protection. This work conducted the simulation of the coating performance of these pipes using a FEM method. The pipes, being ductile cast iron have been suffered under considerably high cathodic protection condition beyond the appropriate condition. However, cathodic potential measured at the site revealed non-protected status. Converting from 3D CAD data of the power plant to appropriate type for a FEM simulation was conducted and cathodic potential under the applied voltage and current was calculated using primary and secondary current distribution and physical conditions. FEM simulation for coal tar-coated pipe without defects revealed over-protection condition if the pipes were well-coated. However, the simulation for coal tar-coated pipes with many defects predict that the coated pipes may be severely degraded. Therefore, for high risk pipes, direct examination and repair or renewal of pipes are strongly recommended.

Thermal Analysis of Silicon Micro-Gas Sensor (실리콘 마이크로 가스센서의 열해석)

  • 정완영;엄구남
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2000.11a
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    • pp.567-570
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    • 2000
  • Thermal simulation of typical stack-type and newly proposed planar-type micro-gas sensors were studied by FEM method. the thermal analysis for the proposed planar structure including temperature distribution over the sensing layer and power consumption of the heater were carried using finite element method by computer simulation and well compared with those of typical stack-type micro-gas sensor. The thermal properties of the microsensor from thermal simulation were compared with those of an actual device to investigate the acceptability of the computer simulation.

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FEM simulations of load cell weighing sensor (Load cell 중량센서의 FEM simulation)

  • 박찬원
    • Electrical & Electronic Materials
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    • v.7 no.3
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    • pp.200-205
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    • 1994
  • The FEM technique was applied to simulate the change of stress characteristics for various structural parameters and loading positions of the load cell. The output voltage of the load cell was then computed to compare with the manufactured load cell. The tendency of the stress variations of the load cell was well agreed with the basic formula of the single fixed. beam. Also, the stress characteristics according to the change of loading positions showed respective featured results as different structure. The calculated output voltages of the load cell were very close to those of the real manufactured ones.

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Simulation and Light Impulse Test Results of Shieldless Vacuum Interrupter (아크쉴드가 없는 진공인터럽터의 유한요소해석 및 뇌임펄스 성능)

  • Yoon, Jae-Hun;Kim, Sung-Il;Kim, Boung-Ouk;Moon, Ki-Lim;Lim, Gee-Jo
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2010.06a
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    • pp.45-45
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    • 2010
  • This paper discusses the simulation and LI(light impulse) test of the shieldless vacuum interrupter concept. The shields of vacuum interrupter play an important role in absorbing the metal vapor. But shield distort the electric field distribution of inner vacuum interrupter. Therefore, the insulation efficiency will improve. if shield of vacuum interrupter inside does not exist. As a result, FEM simulation show that improve distribution of electrical field and equi-potential line. But LI test result dissimilar to FEM simulation result. Shieldless vacuum interrupter model lower BIL(breakdown impulse light) than vacuum interrupter have installed shield. Because conditioning process occurred metal vapor. This paper compared that FEM analysis and LI test of installed shield model and shieldless model.

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Design and Fabrication of Linear-Array Ultrasonic Transducer Using KLM and FEM Simulation for Non-Destructive Testing (KLM 및 FEM 시뮬레이션을 이용한 비파괴검사용 선형배열 초음파 탐촉자의 설계 및 제작)

  • Park, Chan-Yuk;Sung, Jin-Ho;Jeong, Jong-Seob
    • Journal of the Korean Society for Nondestructive Testing
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    • v.35 no.2
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    • pp.120-127
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    • 2015
  • In this paper, a linear-array transducer capable of overcoming the faults of a single element and phased array transducers with convex shape for non-destructive ultrasonic testing was designed and fabricated. A 5.5 MHz linear-array transducer was designed using the PiezoCAD program based on the KLM analysis and the PZFlex program based on the FEM analysis. A 2-2 composite structure was employed to achieve broad-band characteristics. A 128 element linear-array transducer was fabricated and its performance was compared with the simulation results. The center frequency of the fabricated transducer was 5.5 MHz and the -6 dB frequency bandwidth was 70 %. Thus, we expect that the designed transducer can provide an effective inner image of the test material during non-destructive ultrasonic testing.