• 제목/요약/키워드: FEM Simulation

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TIG-FSW 하이브리드 용접을 이용한 이종재 맞대기 용접부의 온도 분포 특성 (Temperature Behavior in Dissimilar Butt Joint During TIG Assisted Friction Stir Welding)

  • 방희선;엠 에스 엠조이
    • Journal of Welding and Joining
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    • 제29권5호
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    • pp.63-71
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    • 2011
  • Three-dimensional finite element analysis is performed to study the temperature distribution phenomenon of TIG assisted friction stir welding (TAFSW) between dissimilar plates (Al 6061-T6 and stainless steel 304). TAFSW is a solid-state welding process that integrates TIG (Tungsten Inert Gas) into a friction stir welding (FSW), to preheat the harder material ahead of FSW tool during welding. In order to facilitate the industrial application of welding, 3D numerical modeling of heat transfer has been carried out applying Finite Element Method (FEM). The temperature distribution due to heat generation during TAFSW on dissimilar materials joint is analysed using in-house solver. Moving heat source along with frictional heat between the work specimens and tool surface is considered to calculate the heat input. The analytical model used predicts successfully the maximum welding temperatures that occur on the dissimilar materials during TAFSW. Comparison with the infra red camera and thermocouple measurement results shows that the results from the current numerical simulation have good agreement with the measured data.

EYE-type 압전 발전소자의 설계 및 출력특성 (Design and Power Output Characteristics of an EYE-type Piezoelectric Energy Harvester)

  • 정성수;이병하;강신출;박태곤
    • 한국전기전자재료학회논문지
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    • 제29권2호
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    • pp.84-89
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    • 2016
  • We present the results of a study of a piezoelectric generator that generates electricity by the application of tension to an element. A device is named "EYE-type generator". The EYE-type generator consists of a rectangular ceramic and two elastic body plates that are attached to upper and lower surfaces of a ceramic. If tension is applied to both ends of the elastic body, that tension is transformed to pressure on the ceramic through a change in the form of the elastic body, causing a piezoelectric effect whereby electricity is generated by the ceramic. This generator is relatively durable because a forces are not applied directly to the ceramic. We examined dependencies of the generator's output characteristics on the size of the ceramic and elastic body. A resonance and output characteristics were analyzed by using a finite element method. The generator was fabricated based on results of the analysis, and this was attached to a frequency-controllable vibrator to measure the output characteristics. The measured results were compared with results of the simulation, and the results pointed to the practicality of the design.

선상가열시 위빙방식의 효율성과 최적 가열조건 결정에 관한 연구 (The Effectiveness of Weaving Motion and Determination of Optimal Heating Condition in Line-heating)

  • 하윤석;장창두
    • 대한조선학회논문집
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    • 제41권4호
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    • pp.68-76
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    • 2004
  • Inherent strain method for analyzing deformation of line-heating is substituting experiments of high cost, because of its high accuracy and quickness. Nowadays, the progressing forms of line-heating are not straight moving motions used to traditional studies, but weaving motions which can diversely input heat source. In shipyard, reasons of weaving motions are induction of a special characteristic by water cooling, maximum temperature limitation for keeping plates from melting, and rhythm for workman's maintaining velocity. On this study, a method which can obtain optimal weaving heating condition was presented, some examples were introduced, and the results corresponded to works of shipyard. Lastly, what the specifications of plates on efficiency are is presented, through the quality standard of shipyard and FEM heat transfer simulation. The ultimate purpose of line heating is the automation, so in case of plates which need weaving heating, the optimal heating condition suggested by this study can be used well in designing coil specifications of induction heaters which are heat input sources of new generation.

전단응력형 집적화 압력센서의 최적설계 (The study on optimum design for shear stress integrated pressure sensor)

  • 주리아;도태성;이종녕;서희돈
    • 전자공학회논문지T
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    • 제35T권1호
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    • pp.75-81
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    • 1998
  • 본 논문은 장방형 다이아프램 형상과 단일형 피에조저항 전단응력 스트레인 게이지 와의 관계를 해석하여 최적의 전단응력 압력센서를 설계하기 위한 것이다. 다이아프램상의 전단응력을 시뮬레이션 하기 위하여 유한요소법 분석 프로그램 ANSYS 5.1를 사용하였다. 시뮬레이션 결과는 다이아프램 형상비가 3일때 스트레인 게이지의 위치는 중앙에서, 크기는 전체 장방형 다이아프램 크기의 8%를 점유할때 온도에 안정적이고, 최대 감도를 가진다는 것을 조사하였다.

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Experimental and Numerical Assessment of the Service Behaviour of an Innovative Long-Span Precast Roof Element

  • Lago, Bruno Dal
    • International Journal of Concrete Structures and Materials
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    • 제11권2호
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    • pp.261-273
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    • 2017
  • The control of the deformative behaviour of pre-stressed concrete roof elements for a satisfactory service performance is a main issue of their structural design. Slender light-weight wing-shaped roof elements, typical of the European heritage, are particularly sensitive to this problem. The paper presents the results of deformation measurements during storage and of both torsional-flexural and purely flexural load tests carried out on a full-scale 40.5 m long innovative wing-shaped roof element. An element-based simplified integral procedure that de-couples the evolution of the deflection profile with the progressive shortening of the beam is adopted to catch the experimental visco-elastic behaviour of the element and the predictions are compared with normative close-form solutions. A linear 3D fem model is developed to investigate the torsional-flexural behaviour of the member. A mechanical non-linear beam model is used to predict the purely flexural behaviour of the roof member in the pre- and post-cracking phases and to validate the loss prediction of the adopted procedure. Both experimental and numerical results highlight that the adopted analysis method is viable and sound for an accurate simulation of the service behaviour of precast roof elements.

궤도차량 변속기 출력 하우징의 구조건전성 평가에 대한 연구 (A Study on the Structural Integrity Assessment of the Output Housing in Transmissions of a Tracked Vehicle)

  • 정재웅;이희원;문태상;권준식
    • 한국군사과학기술학회지
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    • 제18권1호
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    • pp.8-14
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    • 2015
  • Transmission of a tracked vehicle designed for multiple functions such as steering, gear-shifting, and braking is a core component of heavy vehicle to which the power is transferred based on combined technology of various gears, bearing, and fluid machineries. Robustness and durability of transmission, however, have been issued due to a large number of driving units and sub-components inside its body. Particularly, transmission housing is important structure which supports the transmission, and is made of aluminum alloy. Thus, structural robustness against such mechanical loading or vibration must be attained. Structural reliability evaluation through FEM analysis can save time and cost of the actual tests. In this study, structural evaluation is conducted on output housing of transmission, which is core component of tracked vehicle, using the simulation program. In addition, transmission dynamo test is performed to evaluate structural robustness of the output housing against the vibration which can be produced during the transmission operation.

박형 초음파 모터의 구동특성 (Driving Characteristic of Thin-type Ultrasonic Motor)

  • 정성수;전호익;박태곤
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2008년도 하계학술대회 논문집 Vol.9
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    • pp.343-343
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    • 2008
  • Newly designed structure of a thin ultrasonic rotary motor was proposed. Thin brass plate was used as a cross shaped vibrator and eight ceramic plates were attached on the upper and bottom sides of the brass plate as in Figure 1. The thin type ultrasonic motor has the structure adherent piezoelectric ceramic on the top and bottom surface of the thin elastic body. The direction of polarization is decided so as to occur the elliptical displacement in regular sequence at touch point A, B, C and D of stator contacted with rotor. By applying two electric fields which have 90 degree phase difference on the ceramics, each contact points make rotational displacements as in figure 2. Finite element analysis program ATILA was used to find the optimal size of the stator. As a result of the simulation, elliptical displacements of the tips were obtained at off-resonance frequencies. The maximum displacements of the contact tips were obtained at the length of 16[mm], width of 6[mm] and thickness of 0.4[mm]. Changes of the resonance frequencies were inversely proportional to the length of ceramic and proportional to the width of ceramic. Elliptical motions of the contact tips. of the stator were consistently obtained at off resonance frequencies. From a prototype motor, speed of 600[rpm] was obtained at 20[Vrms].

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Numerical and experimental study on dynamic response of moored spar-type scale platform for floating offshore wind turbine

  • Choi, E.Y.;Cho, J.R.;Cho, Y.U.;Jeong, W.B.;Lee, S.B.;Hong, S.P.;Chun, H.H.
    • Structural Engineering and Mechanics
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    • 제54권5호
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    • pp.909-922
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    • 2015
  • The dynamic response and the mooring line tension of a 1/75 scale model of spar-type platform for 2.5 MW floating offshore wind turbine subject to one-dimensional regular harmonic wave are investigated numerically and verified by experiment. The upper part of wind turbine which is composed of three rotor blades, hub and nacelle is modeled as a lumped mass the scale model and three mooring lines are pre-tensioned by means of linear springs. The coupled fluid-rigid body interaction is numerically simulated by a coupled FEM-cable dynamics code, while the experiment is performed in a wave tank with the specially-designed vision and data acquisition system. The time responses of surge, heave and pitch motions of the scale platform and the mooring line tensions are obtained numerically and the frequency domain-converted RAOs are compared with the experiment.

Effect of compressible membrane's nonlinear stress-strain behavior on spiral case structure

  • Zhang, Qi-Ling;Wu, He-Gao
    • Structural Engineering and Mechanics
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    • 제42권1호
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    • pp.73-93
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    • 2012
  • With an active structural involvement in spiral case structure (SCS) that is always the design and research focus of hydroelectric power plant (HPP), the compressible membrane sandwiched between steel spiral case and surrounding reinforced concrete was often assumed to be linear elastic material in conventional design analysis of SCS. Unfortunately considerable previous studies have proved that the foam material serving as membrane exhibits essentially nonlinear mechanical behavior. In order to clarify the effect of membrane (foam) material's nonlinear stress-strain behavior on SCS, this work performed a case study on SCS with a compressible membrane using the ABAQUS code after a sound calibration of the employed constitutive model describing foam material. In view of the successful capture of fitted stress-strain curve of test by the FEM program, we recommend an application and dissemination of the simulation technique employed in this work for membrane material description to structural designers of SCS. Even more important, the case study argues that taking into account the nonlinear stress-strain response of membrane material in loading process is definitely essential. However, we hold it unnecessary to consider the membrane material's hysteresis and additionally, employment of nonlinear elastic model for membrane material description is adequate to the structural design of SCS. Understanding and accepting these concepts will help to analyze and predict the structural performance of SCS more accurately in design effort.

Mn-Mo-Ni 저합금강의 SP-곡선과 인장물성과의 실험적 관계 (Empirical Relationship Between SP-curves and Tensile Properties in Mn-Mo-Ni Low Alloy Steels)

  • 이재봉;김민철;박재학;이봉상
    • 대한기계학회논문집A
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    • 제28권5호
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    • pp.554-562
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    • 2004
  • An empirical relationship between parameters from SP curves and tensile properties has been systematically investigated by experimental tests and FEM simulations. A series of SP and tensile tests were performed. SP tests were also simulated by FE analysis with various tensile properties. It was found that the yield loads(Py) and the maximum loads( $P_{MAX}$) in SP curves were linearly related with the yield strength($\sigma$$_{o}$) and the tensile strength($\sigma$$_{UTS}$), respectively. The yield loads defined from the intersection point of two lines tangent to the elastic bending region and plastic bending region showed better relation to the yield strength than those from offset line. The maximum loads in SP curves showing plastic instability region was linearly related with the tensile strengths. The slope of SP curves in simulation results had a close correlation with the hardening coefficient and hardening strength as well.l.l.l.