• Title/Summary/Keyword: FE analysis method

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A Study on the Shape Correction of Stamped Parts by the Irradiation of Laser (레이저를 이용한 스탬핑 제품의 스프링백 형상교정에 관한 연구)

  • Shim, H.B.;Kim, D.W.
    • Transactions of Materials Processing
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    • v.18 no.7
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    • pp.519-530
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    • 2009
  • The study is concerned with shape correction of stamped product using the laser irradiation. As a fundamental study, laser irradiation process has been analyzed through the thermo-mechanical FE analysis. For the purpose of validation, laser scanning experiment has been carried out also. Since the deformation mechanism involved in the laser scanning is extremely complicated due to the highly temperature dependent material properties, the determination of laser scanning pattern is not easy for the application of real stamped parts. A simplified method for the application of springback correction has been suggested with the thermo-mechanical FE analysis.

Analysis and Application of Mechanical Clinched Joint Using Cohesive Zone Model (접착영역모델을 이용한 클린칭 접합부의 해석 모델 설계 및 적용)

  • Hwang, B.N.;Lee, C.J.;Lee, S.B.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.19 no.4
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    • pp.217-223
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    • 2010
  • The objective of this study is to propose the FE model for mechanical clinched joint using cohesive zone model to analyze its failure behavior under impact loading. Cohesive zone model (CZM) is two-parameter failure criteria approach, which could describe the failure behavior of joint using critical stress and fracture toughness. In this study, the relationship between failure behavior of mechanical clinched joint and fracture parameters is investigated by FE analysis with CZM. Using this relationship, the critical stress and fracture toughness for tensile and shear mode are determined by H-type tensile test and lap shear test, which were made of 5052 aluminum alloy. The fracture parameters were applied to the tophat impact test to evaluate the crashworthiness. Compared penetration depth and energy absorption at the point where 50% of total displacement in result of FE analysis and experiment test for impact test, those has shown similar crashworthiness.

Removal of Arsenic in Synthesis Method and Characteristics of Fe(III)-ettringite (비소제거를 위한 Fe(III)-ettringite 합성방법 및 특성 연구)

  • Hong, Seong-Hyeok;Park, Hye-Min;Choi, Won-Ho;Park, Joo-Yang
    • Journal of Korean Society of Water and Wastewater
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    • v.25 no.1
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    • pp.15-21
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    • 2011
  • Arsenic is one of the most abundant contaminant found in waste mine tailings, because of it's carcinogenic property, the countries like United states of America and Europe have made stringent regulations which govern the concentration of arsenic in drinking water. The current study focuses on different treatment methods for removal of arsenic from waste water. Treatment method the high strength arsenic waste water is treated with Fe(III)-ettringite by co-precipitation method. Number of experiments were carried out to decide the optimal dosage of Fe(III)-ettringite to treat arsenic waste water. The Fe(III)-ettringite was synthesized by taking appropriate equivalent ratios of calcium oxide and ferric chloride in proportion to the arsenic. The best removal efficiencies of 94% were observed at a As/(Ca: Fe) ratio of 1:3. The maximum removal of arsenic was observed in pH range of 12. But as the pH increases the arsenic removal efficiency decreases as portlandite is formed in the pH above 12. The analysis of surface of precipitate conform the needle like structure of ettringite. This treatment technique has promising features such as, the chemicals required in the treatment as well as the sludge generated can be reduced. The operating pH range is in alkaline region which is advantageous over traditional treatment process which has lower pH. Also the co-precipitation not only helps in removal of arsenic but also heavy metals.

Fracture property of steel fiber reinforced concrete at early age

  • Fu, Chuan-Qing;Ma, Qin-Yong;Jin, Xian-Yu;Shah, A.A.;Tian, Ye
    • Computers and Concrete
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    • v.13 no.1
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    • pp.31-47
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    • 2014
  • This research is focused on obtaining the fracture property of steel fiber reinforced concrete(SFRC) specimens at early ages of 1, 2, 3 and 7-day, respectively. For this purpose, three point bending tests of nine groups of SFRC beams with notch of 40mm depth and different steel fiber ratios were conducted. The experimental results of early age specimens were compared with the 28-day hardened SFRC specimens. The test results indicated that the steel fiber ratios and curing age significantly influenced the fracture properties of SFRC. A reasonable addition of steel fiber improved the fracture toughness of SFRC, while the fracture energy of SFRC developed with curing age. Moreover, a quadratic relationship between splitting strength and fracture toughness was established based on the experiment results. Additionally, afinite element (FE) method was used to investigate the fracture properties of SFRC.A comparison between the FE analysis and experiment results was also made. The numerical analysis fitted well with the test results, and further details on the failure behaviors of SFRC could be revealed by the suggested numerical simulation method.

On Relevant Ramberg-Osgood Fit to Engineering Non-Linear Fracture Mechanics Analysis (정확한 비선형 파괴역학 해석을 위한 새로운 Ramberg-Osgood 상수 결정법)

  • Kim, Yun-Jae;Huh, Nam-Su;Kim, Young-Jin;Choi, Young-Hwan;Yang, Jun-Seok
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.170-177
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    • 2003
  • This paper proposes a robust method for the Ramberg-Osgood (R-O) fit to accurately estimate elastic-plastic J from engineering fracture mechanics analysis based on deformation plasticity. The proposal is based on engineering stress-strain data to determine the R-O parameters, instead of true stress-strain data. Moreover, for practical applications, the method is given not only for the case when full stress-strain data are available but also for the case when only yield and tensile strengths are available. Reliability of the proposed method for the R-O fit is validated against detailed 3-D Finite Element (FE) analyses for circumferential through-wall cracked pipes under global bending using five different materials, three stainless steels and two ferritic steels. Taking the FE J results based on incremental plasticity using actual stress-strain data as reference, the FE J results based on deformation plasticity using various R-O fits are compared with reference J values. Comparisons show that the proposed R-O fit provides more accurate J values for all cases, compared to existing methods for the R-O fit. Advantages of the proposed R-O fit in practical applications are discussed, together with its accuracy.

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On Relevant Ramberg-Osgood Fit to Engineering Non-Linear Fracture Mechanics Analysis (정확한 비선형 파괴역학 해석을 위한 Ramberg-Osgood 상수 결정법)

  • Huh, Nam-Su;Kim, Yun-Jae;Choi, Young-Hwan;Yang, Jun-Seok;Kim, Young-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.9
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    • pp.1571-1578
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    • 2003
  • This paper proposes a robust method for the Ramberg-Osgood(R-O)fit to accurately estimate elastic-plastic J from engineering fracture mechanics analysis based on deformation plasticity. The proposal is based on engineering stress-strain data to determine the R-O parameters, instead of true stress-strain data. Moreover, for practical applications, the method is given not only for the case when full stress-strain data are available but also for the case when only yield and tensile strengths are available. Reliability of the proposed method for the R-O fit is validated against detailed 3-D Finite Element (FE) analyses for circumferential through-wall cracked pipes under global bending using five different materials, three stainless steels and two ferritic steels. Taking the FE J results based on incremental plasticity using actual stress-strain data as reference, the FE J results based on deformation plasticity using various R-O fits are compared with reference J values. Comparisons show that the proposed R-O fit provides more accurate J values for all cases, compared to existing methods for the R-O fit. Advantages of the proposed R-O fit in practical applications are discussed, together with its accuracy.

Reactivity and Preparation of Perovskite-Type Mixed Oxides LaBO3(B = Mn, Fe, Co) by Citrate Sol-Gel Method (Citrate Sol-Gel법에 의한 Perovskite형 복합 산화물 LaBO3(B = Mn, Fe, Co)의 생성 및 환원 반응성)

  • Hwang, Ho Sun;Park, Il Hyeon
    • Journal of the Korean Chemical Society
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    • v.38 no.4
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    • pp.276-282
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    • 1994
  • Perovskite-type mixed oxides LaBO$_3$(B = Mn, Fe, Co) were prepared by citrate sol-gel method in $air(850^{\circ}C$, 24h). The oxygen stoichiometries and structures of these oxides were determined by XRD and TPR results as followings; LaMnO$_{3.16}$(a = 5.507, c = 13.329 $\AA$, hexagonal), LaFeO$_{3.17}$(a = 5.554, b = 5.555, c = 7.863 $\AA$, orthorhomibic), LaCoO$_{3.0}$(a = 5.436, c = 13.095 $\AA$, hexagonal). The temperature programmed reduction(TPR) experiments in static 300 torr H$_2$ atmosphere shows that the reduction reaction of LaBO$_3$(B = Mn, Fe, Co) proceeds into two stages, and thermal stabilities of these oxides decreased in the order of LaMnO$_3$ > LaFeO$_3$ > LaCoO$_3$. According to the kinetic analysis the lowest activation energy was obtained for LaCoO$_3$.

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ESTIMATION OF NITROGEN-TO-IRON ABUNDANCE RATIOS FROM LOW-RESOLUTION SPECTRA

  • Kim, Changmin;Lee, Young Sun;Beers, Timothy C.;Masseron, Thomas
    • Journal of The Korean Astronomical Society
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    • v.55 no.2
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    • pp.23-36
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    • 2022
  • We present a method to determine nitrogen abundance ratios with respect to iron ([N/Fe]) from molecular CN-band features observed in low-resolution (R ~ 2000) stellar spectra obtained by the Sloan Digital Sky Survey (SDSS) and the Large Sky Area Multi-Object Fiber Spectroscopic Telescope (LAMOST). Various tests are carried out to check the systematic and random errors of our technique, and the impact of signal-to-noise (S/N) ratios of stellar spectra on the determined [N/Fe]. We find that the uncertainty of our derived [N/Fe] is less than 0.3 dex for S/N ratios larger than 10 in the ranges Teff = [4000, 6000] K, log g = [0.0, 3.5], [Fe/H] = [-3.0, 0.0], [C/Fe] = [-1.0, +4.5], and [N/Fe] = [-1.0, +4.5], the parameter space that we are interested in to identify N-enhanced stars in the Galactic halo. A star-by-star comparison with a sample of stars with [N/Fe] estimates available from the Apache Point Observatory Galactic Evolution Experiment (APOGEE) also suggests a similar level of uncertainty in our measured [N/Fe], after removing its systematic error. Based on these results, we conclude that our method is able to reproduce [N/Fe] from low-resolution spectroscopic data, with an uncertainty sufficiently small to discover N-rich stars that presumably originated from disrupted Galactic globular clusters.

Changes in Magnetic Properties When Manufacturing Cobalt-substituted Barium Ferrite Powder (Cobalt가 치환된 Barium Ferrite 분말 제조 시 자기적 특성변화)

  • Um, Myeong-Heon;Yeon, Je-Uk;Lee, Cha-Jin;Ha, Beom-Yong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.10
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    • pp.30-39
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    • 2020
  • Single-phase barium ferrite powder was synthesized using the sol-gel method. At this time, an attempt was made to find the optimal experimental conditions for the production of single-phase barium ferrite by varying the Fe to Ba molar ratio (Fe/Ba) and the heat treatment temperature. In addition, cobalt-substituted barium ferrite particles were prepared using cobalt, which has an excellent effect on coercivity control for the production of ferrite fine particles having a coercivity of 2.5 to 5.5 kOe for use in high-density magnetic recording media. The changes in the magnetic properties of these were investigated. X-ray diffraction (XRD), thermogravimetric-differential thermal analysis (TG-DTA), and field emission scanning electron microscopy (FE-SEM) were used to observe the synthesis of single-phase, and Fourier transform infrared spectroscopy (FT-IR) and energy dispersive X-ray spectrometry (EDS) were used to analyze the chemical structure and composition. The coercivity of the cobalt-substituted barium ferrite powder was measured by vibrating sample magnetometry (VSM). As a result, single-phase Barium ferrites were synthesized when the Fe/Ba molar ratio was 10, and the heat treatment temperature was 900 ℃. The coercivity decreased with increasing the amount of Co added. Barium ferrite, having a coercivity of 2.5 to 5.5 kOe for use in high-density magnetic recording media, was synthesized when the Co to Fe(Co/Fe) molar ratio was less than 0.16.

Connector Design in Press Forming Process to Prevent Frame Twisting of Metal Front Case for Mobile Phone (휴대폰용 금속 프론트 케이스의 프레스 성형공정에서 프레임의 형상오차 저감을 위한 연결부 형상설계)

  • Lee, I.K.;Lee, C.J.;Son, Y.K.;Lee, J.M.;Kim, D.H.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.20 no.2
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    • pp.104-109
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    • 2011
  • The metal front case of a mobile phone is manufactured by press forming and welding of thin metal sheets. Twisting of the frame after the forming process is one of main obstacle for the assembly with reinforcement by welding. This study introduces a method preventing twisting of the metal front case frame in press forming. The spring-back after forming produces twisting of the frame, which leads to a low structural stiffness. To reduce twisting, connectors are required to reinforce the structural stiffness of the frame. In this study, the twisting profile is evaluated using a finite element(FE) analysis for various connector shapes. The actual connector shape is determined by minimization of the frame twisting within the tolerance of the FE-analysis. To verify the validity of the proposed blank shape, a forming experiment is performed and the twisting profile is measured using a 3D laser scanning method. The dimensional accuracy is found to be within the tolerance and in good agreement with the FE-analysis.