• Title/Summary/Keyword: FE analysis and design

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Optimum Design of Moving Carrier for Minimizing Deflection in Al5083 Thick Plate (대면적 알루미늄 후판의 수평 이송을 위한 캐리어 최적설계)

  • Jeon, H.W.;Yoon, J.H.;Lee, J.H.
    • Transactions of Materials Processing
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    • v.22 no.7
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    • pp.389-393
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    • 2013
  • One of the most efficient designs for manufacturing LNG tank is the Moss spherical type because it has been validated through precise analyses with respect to reliability and construction safety by stress analysis. The Moss spherical tank is assembled with hundreds of Al thick plate patches that are deformed to curved shape at elevated temperature and welded together. It is essential to evaluate the amount of deflection in the Al5083 thick plate when the patch is transferred from the heating chamber to the forming die since the patch has a length of 12,000 mm and a thickness of 60 mm. Based on FE analysis results, a design procedure for minimizing deflection in Al5083 thick plate during transfer using a moving carrier is demonstrated in this paper.

Research on the Analysis Method of Thermal Buckling of Subsea Pipeline Structures (해저 파이프라인 열좌굴 해석방법에 관한 연구)

  • Yang, Seung-Ho;Jung, Jong-Jin;Lee, Woo-Sub;Do, Chang-Ho
    • Journal of the Society of Naval Architects of Korea
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    • v.47 no.2
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    • pp.225-232
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    • 2010
  • The requirement of design of High-Pressure/High-Temperature(HP/HT) pipelines on an seabed increases in recent years. The need of research on the analysis method to improve the design capacity is increasing. The purpose of this study is the development of the analysis method of thermal buckling of subsea pipeline structures. The analysis method of thermal buckling was established by using the commercial FEM code(ABAQUS) which shows the outstanding performance in non-linear static FE analysis. The developed method has been applied to the installation of subsea pipeline on the offshore project. For a validation, the comparative study has been carried out. This application to offshore project demonstrates the superiority of the analysis method of thermal buckling of subsea pipeline structures and testifies the application to detail design.

Seismic behavior of soft storey mid-rise steel frames with randomly distributed masonry infill

  • Quayyum, Shahriar;Alam, M. Shahria;Rteil, Ahmad
    • Steel and Composite Structures
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    • v.14 no.6
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    • pp.523-545
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    • 2013
  • In this study, the effect of presence and distribution of masonry infill walls on the mid-rise steel frame structures having soft ground storey was evaluated by implementing finite element (FE) methods. Masonry infill walls were distributed randomly in the upper storey keeping the ground storey open without any infill walls, thus generating the worst case scenario for seismic events. It was observed from the analysis that there was an increase in the seismic design forces, moments and base shear in presence of randomly distributed masonry infill walls which underlines that these design values need to be amplified when designing a mid-rise soft ground storey steel frame with randomly distributed masonry infill. In addition, it was found that the overstrength related force modification factor increased and the ductility related force modification factor decreased with the increase in the amount of masonry infilled bays and panels. These must be accounted for in the design of mid-rise steel frames. Based on the FE analysis results on two mid-rise steel frames, design equations were proposed for determining the over strength and the ductility related force modification factors. However, it was recommended that these equations to be generalized for other steel frame structure systems based on an extensive analysis.

Optimal Structural Design of a Tonpilz Transducer Considering the Characteristic of the Impulsive Shock Pressure (충격 특성을 고려한 Tonpilz 변환기의 최적구조 설계)

  • Kang, Kook-Jin;Roh, Yong-Rae
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.21 no.11
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    • pp.987-994
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    • 2008
  • The optimal structure of the Tonpilz transducer was designed. First, the FE model of the transducer was constructed, that included all the details of the transducer which used practical environment. The validity of the FE model was verified through the impedance analysis of the transducer. Second, the resonance frequency, the sound pressure, the bandwidth, and the impulsive shock pressure of the transducer in relation to its structural variables were analyzed. Third, the design method of $2^n$ experiments was employed to reduce the number of analysis cases, and through statistical multiple regression analysis of the results, the functional forms of the transducer performances that could consider the cross-coupled effects of the structural variables were derived. Based on the all results, the optimal geometry of the Tonpilz transducer that had the highest sound pressure level at the desired working environment was determined through the optimization with the SQP-PD method of a target function composed of the transducer performance. Furthermore, for the convenience of a user, the automatic process program making the optimal structure of the acoustic transducer automatically at a given target and a desired working environment was made. The developed method can reflect all the cross-coupled effects of multiple structural variables, and can be extended to the design of general acoustic transducers.

A Study on Contact Deformation of Automotive Door Weatherstrip Using Non-linear Finite Element Method (비선형 유한요소법을 이용한 자동차 도어 웨더스트립의 접촉변형에 관한 연구)

  • Kim Byung Soo;Moon Byung-Young;Kim Kwang-Hoon
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.4
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    • pp.1-7
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    • 2005
  • In vehicle door system, weatherstrip seals protect passengers form noise, dust, rain and wind out of the vehicle. The higher efficient a weatherstrip is, the more durable it is in contact between the door and body frame. In this study, nonlinear finite element(FE) analysis is performed to obtain cauchy-stresses, displacements and reaction forces of the weatherstrip. Mechanical properties of the weatherstrip is obtained by uniaxial tension test. The MARC which is a commercial software for the nonlinear analysis of a flexible FE model is used. Twenty-one cases of the FE model are developed by using Ogden-foam formulation. In the results of nonlinear FE analysis, the most valuable deformation of the weatherstrip occurred when displacement control value reaches 7.2mm. Severe deformation is observed as the displacement control value become more increased. When the weatherstrip is designed, it would be considered that the displacement value of the weatherstrip has to be less than 7.2mm.

Development of Optimal Layout Design System in Multihole Blanking Process (Multihole 블랭킹 가공시 최적 레이아웃 설계시스템의 개발)

  • 정성재;김동환;김병민;전영학
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.3
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    • pp.35-41
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    • 2003
  • The multihole blanking of thin sheet metal using progressive die set is an important process on production of precision electronic machine parts such as IC leadframe. In this paper, in order to investigate the influence of blanking order on the final lead profile and deformed configuration, simulation technique for progressive blanking process is proposed and analyzed by LS-DYNA. The results of FE-simulations are in good agreement with the experimental results. Consequently, from the results of FE-analysis based on the procedure proposed in this paper, it is possible to predict the deformation of lead and to manufacture high precision leadframes in progressive blanking process and these results might be used as a guideline to develop layout design system in multihole blanking process.

Experimentally validated FEA models of HF2V damage free steel connections for use in full structural analyses

  • Desombre, Jonathan;Rodgers, Geoffrey W.;MacRae, Gregory A.;Rabczuk, Timon;Dhakal, Rajesh P.;Chase, J. Geoffrey
    • Structural Engineering and Mechanics
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    • v.37 no.4
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    • pp.385-399
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    • 2011
  • The aim of this research is to model the behaviour of recently developed high force to volume (HF2V) passive energy dissipation devices using a simple finite element (FE) model. Thus, the end result will be suitable for use in a standard FE code to enable computationally fast and efficient analysis and design. Two models are developed. First, a detailed axial model that models an experimental setup is created to validate the approach versus experimental results. Second, a computationally and geometrically simpler equivalent rotational hinge element model is presented. Both models are created in ABAQUS, a standard nonlinear FE code. The elastic, plastic and damping properties of the elements used to model the HF2V devices are based on results from a series of quasi-static force-displacement loops and velocity based tests of these HF2V devices. Comparison of the FE model results with the experimental results from a half scale steel beam-column sub-assembly are within 10% error. The rotational model matches the output of the more complex and computationally expensive axial element model. The simpler model will allow computationally efficient non-linear analysis of large structures with many degrees of freedom, while the more complex and physically accurate axial model will allow detailed analysis of joint connection architecture. Their high correlation to experimental results helps better guarantee the fidelity of the results of such investigations.

Trimless Blank Design for Hot Stamping Process of a Sill Side (실 사이드의 열간 프레스 성형을 위한 트림리스 블랭크 설계)

  • Lee, In-Kyu;Lee, Sung-Yun;Lee, Sang-Kon;Ahn, Min-Su
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.5
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    • pp.93-99
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    • 2016
  • The trimming process is required for satisfying the dimensions of a final product in the hot stamping process. In general, the mechanical trimming or laser trimming process is applied after hot stamping. However, these processes have several disadvantages such as short tool life and low productivity. Therefore, in this study, the optimal trimless blank shape for the hot stamping process of a sill side was designed to remove the trimming process after hot stamping. In order to design the trimless blank, numerical analysis was performed. Firstly, CFD analysis was carried out to predict the cooling temperature and holding time of the hot stamping process. Then, the optimal trimless blank shape was determined through FE analysis. The effectiveness of the designed trimless blank shape was verified through a hot stamping experiment at an actual industrial site.

Shape Design based on Topology Optimization for Manufacturing of Lightweight Valve Disc by 3-D Printing (3차원 프린팅에 의한 경량 밸브 디스크 제조를 위한 위상최적화 기반의 형상 설계)

  • Kim, Taehyung
    • Journal of Energy Engineering
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    • v.27 no.4
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    • pp.13-19
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    • 2018
  • In this study, the lightweight design of butterfly valve disc component for power plant based on topology optimization was performed. Here, commercial finite element (FE) analysis software was used. The external shape of the basic disc model was not deformed, and the internal element density was removed to make it lightweight. Optimal design was performed each other after the disc plate and two brackets attached on the surface of the disc were separated. Once the optimal shapes were selected, they were assembled to build up the 3-D lightweight valve disc model. After applying pressure to this model, FE analysis was performed to confirm the structural safety.

A Study on the Development and Strength Evaluation of the Mooring Fittings with Big Capacity (선박용 대형 계류장비의 개발과 강도 평가)

  • Kim, Young-sig;Kim, Ul-nyeon;Kim, Mi-hee;Kim, Kyoung-youn
    • Special Issue of the Society of Naval Architects of Korea
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    • 2017.10a
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    • pp.1-7
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    • 2017
  • It has been developed large mooring fittings having the capacity of 160 tons and 180 tons installed on 170K LNG FSRU. The finite element analysis for the mooring fittings was carried out in order to check the structural integrity and to confirm satisfaction of the rule requirements. The 3 kinds of mooring fittings such as chock, bollard and universal fairlead are selected for FE analysis and load test. According to the FE analysis results, all the stress levels satisfied the acceptance criteria guided by the IACS UR A2, ISO standard, ship rules and OCIMF. As test results under design load, no structural defects were found.

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