• Title/Summary/Keyword: FCAW

Search Result 155, Processing Time 0.037 seconds

Effect of root gaps on toughness of FCAW weld metal (FCAW 용접부의 인성에 미치는 Root Gap의 영향)

  • 한종만;이은배;안성철;한용섭
    • Journal of Welding and Joining
    • /
    • v.9 no.4
    • /
    • pp.40-49
    • /
    • 1991
  • Both impact and fracture toughnesses were investigated with root gaps in FCAW weld metals at room temperature and 0.deg.C. The maximum impact value was obtained at the root gap of 16mm for 1G position weld metal, and the impact value of 3G position weld metals also showed the maximum impact value at the root gap of 12mm. However, the fracture toughnes(CTOD)values tend to decrease with increasing root gaps at both temperatures in 1G weld metal. Bending test also showed satisfactory results with all of root gaps investigated. Based on this result, it becomes possible to apply wide root gaps in real projects in both aspects of toughness and bending resistance.

  • PDF

A Study on Low Temperature Impact Strength of Inconel 625 for Petroleum Application by FCAW Weld (석유시추용 인코넬 625강의 FCAW용접에 의한 저온 충격강도에 관한 연구)

  • PARK KEYUNG-DONG;AN DO-KEYUNG;JUNG JAE-WOOK
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
    • /
    • 2004.05a
    • /
    • pp.356-359
    • /
    • 2004
  • Above all Ni-alloys Inconel 625 is used widely in plate of welding structural materials such as turbine case, a combustor of liner. In general, weldability of Inconel 625 is not well because of poorly liquids of weld metal also it have a broken probability oj the welding crack. In case of FCAW weld process, it is not easy to develope of welding materials, because it is possible only fillet welding at view position of look down except for butt welding. But recently, though it is more used by FCAW process, owing to welding materials worked at the vertical position. the study for FCAW weld of Inconel 625 is actively not yet worked. In this study, the weldability and weld characteristics(mechanical characteristics, corrosive property) of Inconel 625 are considered in FC4W weld associated with the several shielding gases$80\%Ar\;+\;20\%\;CO_2,\;50\%Ar\;+\;50\%\;CO_2,\;100\%\;CO_2$ in viewpoint of welding productivity. The results of impact test are follows; It was evaluated 70J at shielding gase of $100\%\;CO_2$, and obtained about 35J at the other shielding gases. If it was used for parts be required the impact value at the extremely low temperature, it is expected to have the advantage of using the $100\%\;CO_2$ shield gase than the others.

  • PDF

A Study of Optimum Shielding Gas Flow Rate in FCAW for Shipbuilding (선박조립과정의 FCAW 적용시 적정 보호가스 유량에 대한 연구)

  • Lee, Hoon-Dong;Shim, Chun-Sik;Song, Ha-Cheol;Yum, Jae-Seon
    • Journal of the Society of Naval Architects of Korea
    • /
    • v.48 no.1
    • /
    • pp.76-83
    • /
    • 2011
  • FCAW(Flux Cored Arc Welding) is a widely used welding method in shipbuilding. It also conducts WPS(Welding Procedure Specification) requested by the classification variations of the factors which affect the quality on the welded area such as thickness of base metal, type of welding wire and shielding gas etc. which has to be satisfied. CO2 is commonly used as a shielding gas for FCAW due to the economic point of view. The amount of shielding gas is stated when classification certify WPS. However, the shielding gas is unnecessarily used at the shipyard leaning only on the welder's experience as there are classification standards for using the shielding gas. It causes production cost to rise. Also recently, CO2 is a main contributor for global warming, and large amounts of CO2 are discharged into the atmosphere during shipbuilding processes without any filtration. Therefore it was confirmed by the security of the welded area as a result of conducting the destructive and non-destructive tests with setting up the factors and the standards by using the Taguchi method. Then the FCAW shielding gas's amounts were calculated precisely when assembling a ship. It will be applied to cost reduction and prevention of environmental pollution at the shipyard.

A Study on the Mechanical Properties of SM490A by FCAW Welding Attitude (SM490A의 FCAW 용접 자세별 형상에 관한 기계적 특성 연구)

  • Lim, Kwang Mook;Lee, Sung Ill
    • Journal of the Korean Society of Safety
    • /
    • v.34 no.6
    • /
    • pp.7-12
    • /
    • 2019
  • Flux Cored Arc Welding (FCAW), which has been widely used in many industries, was developed in the 1950s to supplement shortcomings of the Shielded Metal Arc Welding (SMAW). FCAW has an advantage in that it can weld regardless of postures and give good quality results in the filed with many different working conditions. In this study, SM490A (rolled steel for welding structural purpose) with different thicknesses (L:25T+R:30T) were welded using FCAW. Then the mechanical properties (tension test, bending test, hardness test, impact test and macro test) were analyzed and the following conclusions were drawn. In the tensile test, it exceeds the KS standard tensile strength range (400~510) in all welding positions, which means there is a problem in the tensile force transmission performance. In the bending test, it was found that most of the specimens did not exhibit surface rupture or other defects during bending test and they exhibit sufficient toughness even after plastic deformation. In the hardness test, all the results were lower than the standard value of 350 Hv of KS B 0893, which means they have good hardness. In the impact test, all results were larger than the KS reference value of 27J. In the macro test, they showed uniform structure state by the shape of the weld, and there was risk of lamination because no internal defects, bubbles, or impurities were found on the surface of the weld.

A Study on the Development of 1 Pool-twin FCAW for One-side Butt Welding in Thick Plates (후판 편면 맞대기 용접을 위한 1 Pool-twin FCAW의 개발에 관한 연구)

  • 박금기;최우현;조상명
    • Proceedings of the KWS Conference
    • /
    • 2004.05a
    • /
    • pp.33-35
    • /
    • 2004
  • 선박건조의 탑재공정에 있어서 용접장이 긴 후판 맞대기 용접에는 SAW가 대부분 적용되고 있지만 컨테이너 운반선의 UPPER DECK나 HATCH COAMING TOP PLATE 같은 경우 용접장이 짧고 작업공간이 협소하여 SAW가 적용되지 못하고 있다. (중략)

  • PDF

Effects of PWHT on Tensile Properties and Impact Toughness of FCAW Weld Metal of FH Steels for Cargo Tank in LPG Carrier (LPG선 탱크용 FH 강재 FCAW 용접금속의 인장성질과 충격인성에 미치는 후열처리의 영향)

  • Jeong, Sang-Hoon;Kang, Chang-Yong
    • Journal of Welding and Joining
    • /
    • v.32 no.4
    • /
    • pp.63-68
    • /
    • 2014
  • This paper has an aim to study the effect of PWHT and its conditions(peak temperature and holding time) on the tensile properties and impact toughness of FCAW weld metal in relation to microstructure. Impact toughness was evaluated to apply the cargo tank of liquified gas carriers under the various PWHT condition of each class societies. On the basis of these study, it was found that PWHT conditions within all class societies affect charpy absorbed energy of weld metal little or no, all PWHT weld metals kept similar level of charpy absorbed energy as as-weld weld metal down-to $-60^{\circ}C$ and finally indicated lower energy value than that of as-weld weld metal at $-75^{\circ}C$. It is because the precipitation of 2nd phase was controlled from welding consumable and the grain size was grown by PWHT.