• Title/Summary/Keyword: Extrusion Temperature

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Application development of 7050Al alloy in small arms. (소화기용 7050 Al합금소재의 적용성 개발)

  • 김헌규;최중환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.1093-1097
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    • 1996
  • The Substitution development of 7075-T6 Al alloy to 7050-T74 Al alloy in small arms to improve anti-stress corrosion cracking was processed along with mass productivity consideration. To meet 7050 Al alloy material characteristics Indirect extrusion type was adopted and local heating above recrystalization temperature in forging process had to be avoided. The T74 aging treatment was 12$0^{\circ}C$ -6hrs and 175$^{\circ}C$ -12hrs and was appropriate for both machanical and anti-cohesion properties. In accessment of field application test 7050Al alloy made parts of small arms showed equivalent or better performance than 7075 Al alloy.

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A UBET Analysis of The Warm Forming Process of Magnetron Anode (마그네트론 양극의 온간성형 공정의 UBET해석)

  • 조관형;배원병;김영호;양동열
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.04b
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    • pp.204-208
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    • 1995
  • Copper magnetron anode of a microwave-oven consists of an cylindrical outer-tube and various inner-vanes. The magnetron anode is produced by the complex process ; vane blanking, pipe cutting and sliver-alloy brazing of vanes. Recently, the backward extrusion process for forming vanes has been developed to avoid the complex procedures. The developed process is analyzed by using upper-bound elemental technique(UBET). In the UBET analysis, the upper-bound load, the configuration and the vane-height of final extruded product are determined by minimizing the total power consumption with respect to chosen parameters. To verify theoretical analysis, experiments have been carried out with pure plasticine billets at room temperature, using different web-thickness and number of vanes. The theoretical predictions both for forming load and vane-height are in reasonable agreement with the experimental results.

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Bulk Processing of an Amorphous $AI_{85}Ni_{10}Y_{5}$ Alloy Ribbon and Mechanical Properties by Annealing Treatment (비정질 $AI_{85}Ni_{10}Y_{5}$ 합금 리본의 벌크화와 어닐링에 따른 기계적 특성)

  • 고병철;김종현;유연철
    • Transactions of Materials Processing
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    • v.8 no.6
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    • pp.626-633
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    • 1999
  • $Al_{85}Ni_{10}Y_5$ (at. %) amorphous alloy ribbons have been produced by rapidly solidification process and consolidated by the conventional powder metallurgy method. The grains with ∼90 nm were obtained in the Al85Ni10Y5 alloy extrudates by hot-pressing followed by hot-extusion. To investigate the effect of heat treatment on microstructural change of the extrudates, heat treatment was carried out from 200℃ to 400℃ at the step of 50℃. In addition, mechanical properties of the extrudates were analysed from torsion test at the temperature range or 400∼500℃ under a strain rates of 0.2, 0.5, and 1.0/sec. The extrudates showed a flow stress of ∼190 MPa and low elongation of ∼150% at 400℃, contributing to the enhancement of ductility and hardness for extrudates. Also, grain boundary sliding was occurred in the $Al_{85}Ni_{10}Y_5$ alloy during hot deformation.

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Changes in the composition according to the manufacturer and the characteristics of the ceramic support (조성변화에 따른 세라믹지지체의 제조 및 그 특성)

  • Kwom, Yongjin;Choi, Byunghyun;Jee, Mijung;Ahn, Yongtae;Seol, Kwanghee;Nham, Shan
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.11a
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    • pp.83.2-83.2
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    • 2011
  • In this study, we fabricated tubular ceramic support for segmented-in-series solid oxide fuel cell (SOFC) by using MAO(MgAl-stabilized ) as main material and activated carbon as pore former. Thermal expansion properties of ceramic support with different amounts of activated carbon were analyzed by using dilatometer to decide a suitable sintering temperature. The tubular ceramic supports with different amounts of activated carbon (15, 20, 30wt.%) were fabricated by the extrusion technique. After sintering at $1400^{\circ}C$ for 2h, cross section and surface morphology of tubular ceramic support were analyzed by using SEM image. Also, the porosity, mechanical property, gas permeability of tubular ceramic supports was measured. Based on these results, we established the suitable fabrication technique of tubular ceramic support for segmented-in-series SOFC.

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Review on PVA as a Water Soluble Packaging Material (수용성 폴리비닐알콜(PVA) 포장소재의 이용)

  • Lee, Ji-Youn;Jang, Si-Hun;Park, Su-Il
    • KOREAN JOURNAL OF PACKAGING SCIENCE & TECHNOLOGY
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    • v.15 no.1
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    • pp.25-32
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    • 2009
  • It is now widely recognized that the disposal of packaging waste is an increasing environmental concern. Recent interest in polymer waste management of packaging materials has added incentive to the research. Poly(vinyl alcohol) is a readily biodegradable water-soluble polymer. However, this polymer cannot be processed by conventional extrusion technologies because the melting point of PVA is close to its decomposition temperature. Therefore, PVA films have been mostly prepared by solvent casting from water. Applications of PVA include sizing, binders, fibers, and films for agricultural chemicals and hospital laundry bags. A better understanding of PVA films, which also play important roles in the degradation of plastics, will expand the usage of PVA. Composite films based on PVA generally exhibit better mechanical and thermal properties than pure PVA. The aim of this review article is to review types, formation, and properties of PVA films and PVA based composite films used in packaging related researches.

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Characteristic Strength of $\delta$-Al$_2$O$_3$/Aluminum Composite by Rheo-compocasting (반용융 가공법에 의한 $\delta$-Al$_2$O$_3$/Aluminum 복합재료의 강도 특성)

  • 이상필;김만수;김석호;윤한기
    • Proceedings of the KWS Conference
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    • 1995.04a
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    • pp.155-159
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    • 1995
  • A16061 alloy reinforced with 10 vol% $\delta$-A1$_2$O$_3$ short fiber have been fabricated by Rheo-compocasting and squeeze casting and extruded at high temperature using conical shape die and curved shape die with various extrusion ratios.. Tensile and hardness tests were carried out to examine mechanical properties of extruded materials and SEM observation of fractured surface was capable of accounting for fracture mechanism and bonding state of fiber and matrix.

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Optimization of Composite MIM Feedstock Rheological Behaviour by Experimental Analysis

  • Chen, Chih-Cherng;Wu, Chi-Wen;Yen, Chih-Ming
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.495-496
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    • 2006
  • The kneading process and formulations of feedstock obviously affect the quality of MIM products. In the present work, the rheological behaviour of the composite MIM feedstock, metal matrix (Cu) with few additions of ceramic powders $(Al_2O_3)$, was measured by a self-designed/manufactured simple capillary rheometer. Experimental results show that the distribution between powders and binder is more uniformly when blending time increased. Though high powder loading will increase the feedstock viscosity, the fluidity reveals relatively stable through the load curves of extrusion. Besides, the temperature-dependence of viscosity of the feedstock approximately follows an Arrehnius equation. Basing on Taguchi's method, the kneading optimization conditions and the rheological model of the feedstock were established, respectively.

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Experiment of tong-neck Flange Cold Forging Process Using Plasticine (플라스티신을 이용한 롱넥 플랜지 냉간 단조 공정의 모사 실험)

  • 이호용;임중연;이상돈
    • Transactions of Materials Processing
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    • v.10 no.1
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    • pp.67-74
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    • 2001
  • The cold forging process to produce a long-neck flange is investigated by using model material test. The two stage process with optimum design condition is examined using plasticine, which is suitable to model steel at room temperature. The similarity theory is employed to estimate the forging load of each sequence by strict application of similarity condition between steel(AISI 1015) and plasticine material The model test results are compared with the simulation results and shows good agreement. The proper forging process with least forming energy can be resulted in $25^{\circ}$ of extrusion semi-die angle.

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정사각형재의 평금형 압출시 공정조건의 변화에 따른 하중과 유동양상에 대한 실험 적 연구

  • 김동권;김영득;배원병;김영호
    • Transactions of Materials Processing
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    • v.5 no.2
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    • pp.97-104
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    • 1996
  • It is very important to obtain the knowledge of loads and flow patterns in most processes because these information are the fundamental data of die design and process design. The objective of present study is to investigate loads and metal flow patterns for various process conditions in flat die extrusion of square-bars from circular billets. For analyzing the metal flow patterns of the billets photo etching is used on sections of split specimen. From this method metal flow patterns are analyzed for various area reductions friction factors and punch stroke through the process from initial-stage to final-stage. Experiments are carried out with hard solder billets at room temperature.

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Materials Properties of Rapidly Solidified Mg-Zn-Y Alloys (급속응고 Mg-Zn-Y 합금의 성형특성)

  • Kim, Taek-Soo
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.05a
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    • pp.448-449
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    • 2008
  • Light Mg alloy stands on the center of investigation due to the high potential of industrial application not only to the structural, but also to the functional fields. However, the intrinsic low strength and corrosion resistance have limited to extend its industrial use. In order to overcome the disadvantage, various attempts have been come to the modification of composition, resulting in finding Mg-Zn-Y alloys. The cast Mg-Zn-Y alloy leads to the high strength and hardness, low friction coefficient and low interfacial energy in both the ambient and elevated temperature.

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