• Title/Summary/Keyword: Explosion hazards

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Technical/Systemic Approach to Safety Assesment of Thermoprocessing Equipment Consuming LNG for Classification of Hazardous Area (LNG를 사용하는 설비에서의 폭발위험장소 적용 및 구분에 대한 제도/기술적 접근방안)

  • Choi, Sang-Won
    • Journal of the Korean Society of Safety
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    • v.26 no.5
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    • pp.33-40
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    • 2011
  • In the hazardous areas where explosive liquids, vapors and gases exist, electrical apparatus/equipment should have explosion-proof construction. The consuming of liquefied natural gas(LNG) has markedly increased in the industrial field, especially in aspect of some thermoprocessing equipment, boiler, dryer, furnace, annealer, kiln, regenerative thermal oxidizer(RTO) and so on. Because it has many merits, clean fuel, safety, no transportation/storage facility and so on. It is strongly recommend that the classification of hazards has to be decided to prevent and protect explosion which may occur in thermoprocessing equipment. In this paper, the operated thermoprocessing equipments in industrial area investigated and explosion risk assessment about LNG leakage from its facilities was performed through numerical calculation and computer simulation. Finally, we suggest the systemic/technical approach for safety assessments of thermoprocessing equipments consumed LNG fuel which are specially subjected to classification of hazardous area.

Estimation of the Lower Explosion Limits Using the Normal Boiling Points and the Flash Points for the Ester Compounds (에스테르화합물에 대한 표준끓는점과 인화점을 이용한 폭발하한계 추산)

  • Ha, Dong-Myeong
    • Journal of the Korean Society of Safety
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    • v.22 no.5
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    • pp.84-89
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    • 2007
  • The lower explosion limit(LEL) is one of the major combustion properties used to determine the fire and explosion hazards of the combustible substances. In this study, the lower explosion limits of the ester compounds were predicted by using the normal boiling points and the flash points based on the liquid thermodynamic theory. As a results, the A.A.P.E.(average absolute percent error) and the A.A.D.(average absolute deviation) of the reported and the calculated the LEL for the ester are 8.80 vol% and 0.18 vol%, respectively and the coefficient of correlation was 0.965. From a given results, by the use of the proposed methodology, it is possible to predict the lower explosion limits of the other flammable materials.

Prediction of Upper Explosion Limits (UEL) of Acids and Ketones by Using Setaflash Tester (Setaflash 장치를 이용한 산류와 케톤류의 폭발상한계 예측)

  • Ha, Dong-Myeong
    • Fire Science and Engineering
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    • v.25 no.2
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    • pp.114-119
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    • 2011
  • Explosion limit and flash point are the major combustion properties used to determine the fire and explosion hazards of the flammable substances. In this study, in order to predict upper explosion limits (UEL) for acids and ketones, the upper flash point of these were measured under the VLE (vaporliquid equilibrium) state by using Setaflash closed cup tester (ASTM D3278). The UELs calculated by Antoine equation by using the experimental upper flash point are usually lower than the several reported UELs. From the given results, using the proposed experimental and predicted method, it is possible to research the upper explosion limits of the other flammable substances.

A Study on the Management Plan through Performance Maintenance Analysis of Explosion-proof Facilities (방폭설비 성능유지 실태분석을 통한 관리방안 연구)

  • Kwon, Yong Jun;Byeon, Junghwan
    • Journal of the Korean Society of Safety
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    • v.35 no.2
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    • pp.8-16
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    • 2020
  • In Article 311 of the Regulation on Occupational Safety and Health Standards requires the use of Korean Industrial Standards Act in accordance with the Industrial Standardization Act. However, the classification, inspection, maintenance, design, selection, and installation of explosion hazard locations for explosion and explosion prevention and internalization of 'safety' in the performance maintenance phase of electrical machinery and equipment There is no technical and institutional management plan for remodeling and alteration. Analysis of actual conditions and problems related to the installation, use, and maintenance of explosion-proof equipment, comparative analysis of domestic and international technical standards and systems, technical, institutional and administrative systems and systems related to installation, use, and maintenance of explosion-proof equipment, technical personnel and qualifications, etc. It is to propose legislation, system improvement, and technical standard establishment related to the maintenance of explosion-proof facility performance through improvement of the necessity and feasibility study for establishment of the legal status of the management site and management plan. As technical measures, KS standard revision (draft), KOSHA guide (draft) and explosion-proof facility performance maintenance manual were presented. In addition, the institutional management plan proposed the revised rule on occupational safety and health standards, the revised rule on the restriction of employment of hazardous work, and the manpower training program related to the maintenance of explosion-proof facilities and the qualification plan. Enhance safety at the installation, use, and maintenance stage of explosion-proof structured electrical machinery. It is expected to be used to classify explosion hazards, select related equipment, and to update and standardize standards related to installation, use and maintenance.

Prediction of Temperature Dependence of Explosion Limits and Interrelationship of Explosion Characteristics for Akylketones (알킬케톤류의 폭발 특성치 간의 상관관계 및 폭발한계의 온도의존성 예측)

  • Ha Dong-Myeong
    • Journal of the Korean Institute of Gas
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    • v.10 no.2 s.31
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    • pp.7-13
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    • 2006
  • In order to evaluate the fire and explosion involved and to ensure the safe and optimized operation of chemical processes, it is necessary to know combustion characteristics. The explosion limit, the heat of combustion, flame temperature and temperature dependence of the lower explosive limit are the major combustion characteristics used to determine the fire and explosion hazards of the flammable substances. The aim of this study is to investigate interrelationship of explosion characteristics and the temperature dependence of the lower explosion limit at elevated temperature for akylketones. By using the reference data, the empirical equations which describe the interrelationships of explosion properties of akylketones have been derived. Also, the new equations using the mathematical and statistical methods for predicting the temperature dependence of lower explosion limits of akylketones on the basis of the literature data are proposed. The values calculated by the proposed equations agreed with literature data within a few percent. From the given results, using the proposed methodology, it is possible to predict the explosion limits of the other flammable substances.

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A Study on the Explosion Characteristics of by Product Gas of Carbon Black Manufacturing Process (카본블랙 제조 부생가스의 폭발 특성연구)

  • Oh Kyu-Hyung;Lee Sung-Eun
    • Journal of the Korean Institute of Gas
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    • v.10 no.3 s.32
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    • pp.60-64
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    • 2006
  • Explosion range and explosion characteristics of by product gas from carbon black manufacturing process were studied. About 75% of the by product gas were composed with water vapour and nitrogen. And the combustible component in the gas were hydrogen, methane, acetylene and carbon mono-oxide. Because of the combustible components in the by product gas there are explosion hazards in the gas handling process. Explosion range of the gas by experiment was from 17.1% to 70.7% and the value has considerable difference with the calculated value from Lechatelier law. Explosion pressure of the gas was $5.4kg/cm^2$ and the average explosion pressure rise rate was $39.2kg/cm^2/s$. Based on the experimental result we can expect that a explosion or fire accident during the handling the gas can make a severe loss, therefore there should be a explosion prevention or protection measures in the gas handling process.

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Explosion Hazards of Aluminum Powders with the Variation of Mean Diameter (알루미늄 분진의 평균입경 변화에 따른 폭발위험성)

  • Han, Ou-Sup;Han, In-Soo
    • Journal of the Korean Institute of Gas
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    • v.18 no.4
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    • pp.21-26
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    • 2014
  • In this study, the explosion characteristic of aluminium powders have been investigated as a function of particle size using by a 20 L dust explosion apparatus (K$\ddot{u}$hner). The tested aluminium particle sizes were the volume mean diameter of 16, 33 and $88{\mu}m$. The lower explosion limit increases gradually with the increasing of dust particle diameter, respectively 40, 60, $125g/m^3$ in mean diameter of 16, 33 and $88{\mu}m$. Also the increase in particle size for each aluminum dusts was found to cause an decrease in explosion pressure and Kst of dust explosion index, and a increase in the lower explosion concentration. Research results may have important implications for aluminum powders utilization and safety operation.

Fire and Explosion Hazards and Safety Management Measures of Waste Plastic-to-Pyrolysis Oil Conversion Process (폐플라스틱 열분해 유화 공정의 화재·폭발 위험성 및 안전관리 방안)

  • Dong-Hyun Seo;Yi-Rac Choi;Jin-Ho Lim;Ou-Sup Han
    • New & Renewable Energy
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    • v.19 no.3
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    • pp.22-33
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    • 2023
  • The number of fire and explosion accidents caused by pyrolysis oil and gas at waste plastic pyrolysis plants is increasing, but accident status and safety conditions have not been clearly identified. Therefore, the aim of the study was to identify the risks of the waste plastic pyrolysis process and suggest appropriate safety management measures. We collected information on 19 cases of fire and explosion accidents that occurred between 2010 and 2021 at 26 waste plastic pyrolysis plants using the Korea Occupational Safety and Health Agency (KOSHA) database and media reports. The mechanical, managerial, personnel-related, and environmental problems within a plant and problems related to government agencies and the design, manufacturing, and installation companies involved with pyrolysis equipment were analyzed using the 4Ms of Machines, Management, Man, and Media, as well as the System-Theoretic Accident Model and Processes (STAMP) methodology for seven accident cases with accident investigation reports. Study findings indicate the need for establishing legal and institutional support measures for waste plastic pyrolysis plants in order to prevent fire and explosion accidents in the pyrolysis process. In addition, ensuring safety from the design and manufacturing stages of facilities is essential, as are measures that ensure systematic operations after the installation of safety devices.

Experimental Study on the Explosion and Fire Risks of Mobile Phone Batteries (휴대폰 배터리의 폭발 및 화재 위험성에 관한 실험적 연구)

  • Lee, Ho-Sung;Kim, Si-Kuk
    • Fire Science and Engineering
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    • v.30 no.4
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    • pp.111-120
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    • 2016
  • This is an experimental study to analyze the explosion and fire hazards of mobile phone batteries. Using the lithium-ion batteries currently used on smart phone as the experiment samples, the experiments were conducted by overcharging, internal and external short circuit, and thermal shock with the potential of explosion and fire caused by careless use or abnormal conditions. The experiment results showed that, in the case of overcharging and external short circuit, there was no explosion and fire hazard in the normal operation of the protection circuit module (PCM), but there were big risks when the PCM faulted conditions were assumed. In the case of the experiments by internal short circuit and thermal shock, such risks varied depending on a battery charge state. In other words, it could be verified that there were low risks of explosion and fire in a full discharge state, but there were high risks in a full charge state. These experiment results suggest that to minimize the explosion and fire hazards of mobile phone batteries, an alarm device is necessary when the PCM fault occurs. In addition, a solid battery case should be made and safety equipment, such as a cooling device to avoid high temperature, is needed.

Hazards of Explosion and Ignition of Foods Dust (식료품 분진의 발화 및 폭발 위험성)

  • Han, Ou-Sup
    • Korean Chemical Engineering Research
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    • v.55 no.5
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    • pp.629-637
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    • 2017
  • Severe dust explosions occurred frequently in food processing industries and explosion damage increase by flame propagation in pipes or plants. However there are few fire explosion data available due to various powder characteristics. We investigated the characteristics of ignition and explosion on sugar, cornstarch and flour dust with high frequency accidents and high social demand. The measurements showed the median diameter of 27.56, 14.76, $138.5{\mu}m$ and ignition temperature has been investigated using by thermo-gravimetric analysis (TGA) and differential scanning calorimeter (DSC). The maximum explosion pressure ($P_m$) and dust explosion index ($K_{st}$) of sugar, cornstarch and flour are 7.6, 7.6, 6.1 bar and 153, 133, 61 [$m{\cdot}bar/s$], respectively. The flame propagation time in duct was calculated in order to evaluate the damage increase due to flame propagation during dust explosion. The explosion hazard increase due to flame propagation was higher in the order of sugar, flour and cornstarch dust.