• Title/Summary/Keyword: Expansion tube

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Out-of-Pile Test for Yielding Behavior of PWR Fuel Cladding Material (노외 실험을 통한 가압경수형 핵연료 피복재의 항복거동연구)

  • Yi, Jae-Kyung;Lee, Byong-Whi
    • Nuclear Engineering and Technology
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    • v.19 no.1
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    • pp.22-33
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    • 1987
  • The confirmed integrity of nuclear fuel cladding materials is an important object during steady state and transient operations at nuclear power plant. In this context, the clad material yielding behavior is especially important because of pellet-clad gap expansion. During the steep power excursion, the in-pile irradiation behavior differences between uranium-dioxide fuel pellet and zircaloy clad induce the contact pressure between them. If this pressure reaches the zircaloy clad yield pressure, the zircaloy clad will be plastically deformed. After the reactor power resumed to normal state, this plastic permanent expansion of clad tube give rise to the pellet-clad gap expansion. In this paper, the simple mandrel expansion test method which utilizes thermal expansion difference between copper mandrel and zircaloy tube was adopted to simulate this phenomenon. That is, copper mandrel which has approximately three times of thermal expansion coefficient of zircaloy-4 (PWR fuel cladding material) were used in this experiment at the temperature range from 400C to 700C. The measured plastic expansion of zircaloy outer radius and derived mathematical relations give the yield pressure, yield stress of zircaloy-4 clad at the various clad wall temperatures, the activation energy of zircaloy tube yielding, and pellet-clad gap expansion. The obtained results are in good agreement with previous experimental results. The mathematical analysis and simple test method prove to be a reliable and simple technique to assess the yielding behavior and gap expansion measurement between zircaloy-4 tube and uranium-dioxide fuel pellet under biaxial stress conditions.

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Numerical Analysis of the Expansion of a Metalic Cylinder Under Electormagnetic Pulse (전자장 pulse 하의 금속 Cylinder의 팽창에 대한 연구)

  • Seo, Ju Ha
    • Journal of Industrial Technology
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    • v.8
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    • pp.71-80
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    • 1988
  • 높은 전압으로 충전된 Capacitor를 순간적으로 원통형 coil에 방전하면 순간적으로 강한 전자장 impulse가 발생한다. 이때 coil를 둘러 싼 금속 tube는 radial 방향의 힘을 얻어 팽창한다. 본 논문은 이때 tube내의 전자장분포와 tube 벽의 움직임을 integral equation method를 사용하여 해석하였다.

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A Numerical Simulation on the Process of Diaphragm Opening in Shock Tube Flows

  • Kang, M.S.;Nagdewe, S.;Kim, H.D.
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2008.05a
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    • pp.275-280
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    • 2008
  • Shock tube flow measurement has been often troubled with a finite opening time of diaphragm, but there is no systematic work to investigate its effect on the shock tube flow. In the present study, both the experimental and computational works have been performed on the shock tube flows at low pressure ratios. The computational analysis has been performed using the two-dimensional, unsteady, compressible Navier-Stokes equations, based upon a TVD MUSCL finite difference scheme. It is known that the present computational results reproduce the experimental data with good accuracy and simulate successfully the process of diaphragm opening as a function of time. The concept of an imaginary center is introduced to specify the non-centered expansion wave due to a finite opening time of diaphragm. The results obtained show that the diaphragm opening time is reduced as the initial pressure ratio of shock tube increases, leading to the effect of a finite opening time of diaphragm to be more remarkable at low pressure ratios.

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A Study on the Explosive Plugging of A Repair for Defective Tube/Tubeplate on the Nuclear Steam Generator (원자력 증기발생기 결함 세관 보수용 폭발 Plugging에 관한 연구)

  • 이병일;심상한;강정윤;이상래
    • Explosives and Blasting
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    • v.17 no.4
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    • pp.18-31
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    • 1999
  • The explosive forming has been used for many year to expand tubes into tubesheets. this process has demonstrated ability to direct carefully the energy of an explosive to expand tubes into tubesheet holes without damaging the tubesheet and without causing the excessive cold work at the tube I.D. that is normally associated with mechanical expansion. The success of explosive tube expansion provided the background for the development of the explosive tube plug. The main results are as follows : (1) The optimum explosives and explosive qualities are PETN, RDX, HMS and about 18~31gr/ft of explosive plugging in nuclear steam generator. (2) Explosive plugging's thickness is 0.9~1.8mm. If groove of 0.4 mm formed in plug outside, For the hydraulic leakage is go up, explosive plugging of formed groove are applicate tube and tubrplate. (3) Sheath is designed on the polyethylene of low density, In thermal impact test of the $430^\circ{C}$, hydraulic leakage is $300kg/cm^2$. (4) About 10~60mm oxide inclusions are existed on the space of explosive plug and tube protect to the leakage.

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Enhancement of Hydroformability Through the Reduction of the Local Strain Concentration (국부적 변형 집중 저감을 통한 액압 성형성 개선연구)

  • Shin, S.G.R.;Joo, B.D.;Moon, Y.H.
    • Transactions of Materials Processing
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    • v.23 no.5
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    • pp.317-322
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    • 2014
  • Bursting during tube hydroforming is preceded by localized necking. The retardation of the initiation of necking is a means to enhance hydroformability. Since high strain gradients occur at the necking sites, a decrease in local strain gradients is an effective way to retard the initiation of necking. In the current study, the expansion at potential necking sites was intentionally restricted in order to reduce the strain gradient at potential necking sites. From the strain distribution obtained from FEM, it is possible to determine strain concentrated zones, which are the potential necking sites. Prior to the hydroforming of a trailing arm, an incompressible material(such as lead) is attached to the tube where the strain-concentrated zone would contact the die. Due to the incompressibility of lead, the tube expansion is locally restricted, and the resultant strain extends to adjacent regions of the tube during hydroforming. After the first stage of hydroforming, the lead is removed from the tube, and the hydroforming continues to the final targeted shape without any local restriction. This method was successfully used to fabricate a complex shaped automotive trailing arm that had previously failed during traditional hydroforming fabrication.

Design of a Mandrel for Expansion of the Tube of the Heat Exchanger (열교환기 튜브확관을 위한 맨드렐 설계)

  • Kang, H.S.;Kim, D.S.
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.430-434
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    • 2004
  • Specifically designed mandrel is needed to expand tube of the heat exchanger with inner grooves. Configuration of the expanded tube depends upon the shape and feeding velocity of the mandrel. 3D simulation software LS-DYNA was used to obtain optimum design conditions of the mandrel. We show how configuration of the expanded tube varies with different design parameters such as the approaching angle, diameter , and the feeding velocity of the mandrel. Material property data for analysis were obtained through experiments with SHPB ( Split Hopkinson Pressure Bars ).

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Numerical study on the interaction between unsteady compression and unsteady expansion wave (비정상 압축파와 비정상 팽창파의 간섭에 관한 수치해석적 연구)

  • Kim, Hui-Dong;Setoguchi, Toshiaki
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.21 no.11
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    • pp.1413-1421
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    • 1997
  • A new control method to alleviate the impulsive noise at the exit of high-speed railway tunnel was applied to the compression wave at the entrance of the tunnel. This method uses the interaction phenomenon of unsteady expansion wave and unsteady compression wave. Unsteady expansion wave was assumed to be made instantaneously by the simple theory of shock tube. Total Variation Diminishing method was employed to solve the axisymmetric unsteady compressible flow field with a specified compression wave. Numerical results show that the maximum pressure gradient of the propagating compression wave decreases with increase of the wave length of the unsteady expansion wave. It is found that the impulsive noise reduction can be obtained when the unsteady expansion wave with a large wave length is emitted just before the train enters the tunnel. The present results give the possibility to reduce the impulsive noise at the exit of tunnel.

Analysis of the Stress Characteristics of Double Layered Tube at Elevated Temperature (고온에서 이중튜브의 열응력특성해석)

  • Kim, E.H.;Jang, J.H.;Park, S.P.;Moon, Y.H.
    • Transactions of Materials Processing
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    • v.19 no.7
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    • pp.405-410
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    • 2010
  • Double layered tube that has been used for transportation and oil piping system is occasionally exposed to elevated temperature. The change in stress state at elevated temperature is important for the safe design of double layered tube. In this study, the variation of stress state for hydroformed double layered tube of which inner tube is stainless steel and outer tube is mild steel has been analytically analyzed. To characterize the thermal stress at elevated temperature, analytical model to provide thermal stresses between outer tube and inner tube was developed by using theories of elasticity and Lame equation. The feasibility of analytical model is verified by finite element analysis using ANSYS $CLASSIC^{TM}$, commercially available code. The variation of thermal stress at various thickness combination of inner and outer tube has also been investigated by proposed analytical model.

Stress Analysis of Steam Generator Row-1 Tubes (증기발생기 제1열 전열관의 응력 해석)

  • Kim, Woo-Gon;Ryu, Woo-Seog;Lee, Ho-Jin;Kim, Sung-Chung
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.25-30
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    • 2000
  • Residual stresses induced in U-bending and tube-to-tubesheet joining processes of PWR's steam generator row-1 tube were measured by X-ray method and Hole-Drilling Method(HDM). The stresses resulting from the Internal pressure and the temperature gradient in the steam generator were also estimated theoretically. In U-bent lesions, the residual stresses at extrados were induced with compressive stress(-), and its maximum value reached -319 MPa in axial direction at ${\psi}=0^{\circ}$ in position. Maximum tensile residual stress of 170MPa was found to be at the flank side at Position of${\psi}=90^{\circ}$, i.e., at apex region. In tube-to-tubesheet fouling methods, the residual stresses induced by the explosive joint method were found to be lower than that by the mechanical roll method. The gradient of residual stress along the expanded tube was highest at the. transition region, and the residual stress in circumferential direction was found to be higher than the residual stress in axial direction. Hoop stress due to an internal pressure between primary and secondary side was analyzed to be 76 MPa and thermal stress was 45 MPa.

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